TA-S01 Fully automatic wire cut,strip and double ends crimp machine

The TA-S01 is a fully automatic dual-end terminal machine. It integrates wire cutting, stripping, and terminal crimping functions, ensuring high precision. With a production rate of 4000 pcs/h, it suits electronics, automotive, and various manufacturing industries.

Description

Functions

Versatile Wire Processing: Tailored for high-precision processing of wires ranging from AWG18 to AWG28, TA-S01 excels in handling both standard and relatively fine wires. It can cut wires within a length range of 40 – 999mm with a remarkable length tolerance of ±0.2%*L, ensuring consistent and accurate wire lengths. The stripping length can be adjusted flexibly from 0 to 10mm, meeting diverse requirements for wire connections.

Dual-End Automatic Operation: As a fully automatic dual-end terminal machine, it integrates wire feeding, cutting, stripping, and crimping on both ends of the wire into a single automated process. With a production rate of approximately 4000 pieces per hour, it significantly boosts productivity in large – scale manufacturing scenarios. The standard model supports crimping on wires with a minimum total length of 25mm, and customized versions can achieve crimping on wires shorter than 20mm.

Comprehensive Detection System: Equipped with an extensive suite of detection devices, including lack wire detection, lack terminal detection, crimp detection, and pressure detection. Additionally, multiple built-in sensors such as wire shortage sensors, wire knot sensors, defective terminal sensors, and terminal shortage sensors continuously monitor the production process. An optional dual-channel terminal pressure monitoring system can be added to track the pressure curve during each crimping operation. When abnormal pressure is detected, it immediately triggers an alarm and stops the machine, preventing defective products and ensuring production quality and safety.

Universal Power and Air Compatibility: It operates on a wide – range power supply of 110/220VAC, 50/60Hz with a power consumption of 2500W, making it suitable for use in various regions. The required air connection of 0.4 – 0.6MPa ensures stable operation of its pneumatic components.

Features

Advanced Technological Integration: Incorporates cutting-edge foreign technologies in both its appearance and performance. The modular design concept and structured software, combined with advanced Japanese data exchange solutions, ensure seamless coordination among all working modules. This design not only facilitates maintenance and upgrades but also allows for easy customization to meet specific production needs.

All-in-One Automation: Eliminates the need for external wire feeders by integrating all key wire processing functions into a single operation. This streamlines the production workflow, reduces potential errors caused by multiple devices, and enhances overall production efficiency.

Intelligent and User-Friendly Design: Features a digital control interface and a touch-operated panel, providing an intuitive and straightforward operation experience. The unified PLC control system integrates optical, electrical, mechanical, pneumatic, and magnetic components, enabling a single operator to manage multiple machines simultaneously. This significantly reduces labor costs and improves production management efficiency.

High-Precision Quality Control: The built-in high-precision wire stripping and crimping detection system ensures strict quality control throughout the production process. This makes TA-S01 an ideal choice for industries with stringent manufacturing standards, such as electronics, automotive, and telecommunications, where reliable wire connections are crucial for product performance and safety.

Compact and Robust Construction: With dimensions of 12060200cm and a weight of about 320kg, the machine balances a relatively compact footprint with robust construction, allowing for easy installation in various factory layouts while ensuring stability during high-speed operation.

Technical Data

Model	TA-S01	TA-S02	TA-S03
Features	Regular	Small wire	Big wire
Available Wire Size	AWG18-28#	AWG20-32#	AWG12-26#
Cutting Length	40-999mm
Length Tolerance	±0.2%*L
Stripping Length	0-10mm
Detection Device	Lack wire detection, Lack terminal detection, Crimp detection, Pressure detection
Machine Production Rate	About 4000 pcs/h
Air Connection	0.4-0.6MPa
Power Supply	110/220VAC,50/60Hz
Power	2500W
Weight	About 320kg
Dimensions	12060200cm

Additional information

Description

Electronics Manufacturing: In the electronics industry, TA-S01 plays a pivotal role. It processes wires for a wide range of consumer electronics like smartphones, laptops, and tablets, ensuring accurate assembly of internal wiring harnesses that connect components such as motherboards, batteries, and displays. For industrial electronics, it produces wires for circuit boards, power supplies, and control systems, meeting the high – precision requirements of these devices.

Automotive Industry: The automotive sector relies on TA-S01 for manufacturing complex wiring harnesses. These harnesses control various vehicle functions, including engine management, lighting, infotainment, and safety systems. The machine’s ability to handle AWG18 – 28# wires and its high – precision crimping ensure reliable electrical connections, even in harsh automotive environments with vibrations and temperature fluctuations.

Telecommunications and Networking: In telecommunications, TA-S01 is used to produce cables for communication devices and network infrastructure. It manufactures Ethernet cables for local area networks, fiber optic patch cords, and cables for telecommunications switches. Its precise wire processing guarantees stable data transmission at high speeds, essential for modern communication networks.

Home Appliance Manufacturing: For home appliance manufacturers, TA-S01 processes wires for appliances such as refrigerators, washing machines, air conditioners, and microwave ovens. It creates power cords, control cables, and sensor wires, ensuring the proper functioning and safety of these household products.

Industrial Automation: In industrial automation settings, TA-S01 is employed to produce wires for programmable logic controllers (PLCs), human – machine interfaces (HMIs), sensors, and actuators. Its high – speed and high – precision processing capabilities are well – suited for the large – volume production of industrial wiring, contributing to the seamless operation of automated production lines.

Medical Device Manufacturing: Given its high – precision and reliable performance, TA-S01 is used in medical device manufacturing. It processes wires for patient monitors, infusion pumps, surgical instruments, and other medical equipment, where accurate wire connections are crucial for device functionality and patient safety.

Technical Data

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