TM-HTB02 Fully automatic 4 cores power cable multi-pin stripping and terminal crimping machine

The TM – HTB02 is a precision automatic power sheathed wire stripping and crimping machine. Driven by Mitsubishi servos, it offers high accuracy, 550 – 600 pcs/h output, and 3T crimp force. It handles various wires and terminals, with auto – detection for quality control.

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Description

1. High – Precision Integrated Processing
Equipped with three Mitsubishi servo motors and ball screw drives, the TM-HTB02 ensures precise positioning for wire feeding, stripping, and terminal crimping. It processes sheathed wires at a rate of 550 – 600 pieces per hour, with a stripping length adjustable from 0 – 15mm and a robust 3T crimp force, guaranteeing reliable electrical connections.

 

2. Versatile Wire and Terminal Handling
Capable of processing four – core sheathed wires with length differences of 0 – 200mm in a single operation, it can also handle three – core sheathed wires. The machine accommodates various terminal types, including ground rings, 187/250 straight – insert terminals, and flag – type terminals, and can be modified for horizontal terminals.

 

3. Intuitive and Efficient Operation
Controlled entirely via a touchscreen interface, it allows operators to easily adjust parameters such as stripping length, cutting depth, and crimping position. This streamlines the setup process, saving time for machine adjustment. Its automatic detection system identifies and addresses defective products promptly, minimizing waste.

 

1. Advanced Servo – Driven Technology
The use of Mitsubishi servo motors and ball screw drives enables smooth, coordinated movements between processes, ensuring high – accuracy and consistent performance. This technology reduces errors caused by mechanical inaccuracies, enhancing overall product quality.

 

2. Customizable and Adaptable Design
Tailored for power sheathed wire processing, the machine’s flexibility in handling different wire configurations and terminal types, along with its modifiability for specific needs, makes it suitable for diverse production requirements. It can be customized according to customer specifications, providing a personalized solution.

 

3. User – Friendly and Reliable
The touchscreen – based operation simplifies the control process, requiring minimal training for operators. With a stable power supply compatibility (220/110V, 50 – 60Hz) and a sturdy build (150*97*170cm, 550kgs), the machine offers reliable long – term operation, making it a secure, efficient, and precise choice for wire processing tasks.

Technical Data

Model TM-HTB02
Production 550-600pcs/h
Strip length 0-15mm
Crimp force 3T
Stroke 30mm
Power supply 220/110V,50-60Hz
Size 150*97*170cm
Weight 550kgs

Additional information

Description

1. Consumer Electronics Manufacturing

Home Appliance Production

In the production of large – scale home appliances like refrigerators and washing machines, the TM-HTB02 plays a crucial role. These appliances require reliable power connections, and the machine processes the multi – core power sheathed wires used for components such as motors, control panels, and lighting systems. Its ability to handle different core numbers and create precise terminal connections ensures the stable operation of these appliances. For example, when manufacturing refrigerators, the machine processes the wires for the compressor power supply and internal lighting circuits, guaranteeing that the electrical connections can withstand the vibrations and long – term operation of the appliance.

Consumer Electronics Accessories

For consumer electronics accessories such as chargers and power adapters, the TM-HTB02 is essential. These products need accurate wire stripping and crimping to ensure safe and efficient power transmission. The machine’s high – precision processing capabilities ensure that the power sheathed wires are correctly prepared and connected to the terminals, reducing the risk of electrical faults. Its automatic detection function helps in maintaining high – quality standards, ensuring that only defect – free chargers and adapters reach the market.

2. Electrical Equipment Manufacturing

Power Distribution Equipment

In the production of power distribution equipment like switchboards and electrical panels, the TM-HTB02 processes the power sheathed wires used for internal wiring. These wires are critical for distributing electrical power safely and efficiently. The machine’s ability to handle different terminal types, such as ground rings and straight – insert terminals, makes it suitable for creating the complex electrical connections required in power distribution systems. Its servo – driven precision ensures that the wire stripping and crimping are accurate, minimizing the risk of loose connections or electrical shorts.

Electrical Instrumentation

For electrical instrumentation devices, which require precise and reliable power connections, the TM-HTB02 is used to process the power sheathed wires. These devices often have strict requirements for wire processing to ensure accurate measurement and control. The machine’s adjustable stripping length and crimping force can be customized to meet the specific needs of different instrumentation products. Its touchscreen – based operation allows for easy parameter adjustment, making it suitable for both mass production and customized manufacturing of electrical instrumentation.

3. Automotive Industry

Vehicle Wiring Harnesses

Automotive wiring harnesses are complex assemblies that require high – precision wire processing. The TM-HTB02 processes the power sheathed wires used in vehicle wiring harnesses, which are responsible for powering various electrical components in cars, such as headlights, taillights, and interior electronics. Its ability to handle multi – core wires with length differences and its compatibility with different terminal types make it ideal for creating the intricate electrical connections in automotive wiring harnesses. The machine’s automatic detection system helps in maintaining the quality of the wiring harnesses, ensuring the reliable operation of automotive electrical systems.

Electric Vehicle Components

In the production of electric vehicles, the TM-HTB02 is used to process the power sheathed wires for components such as battery packs, charging systems, and electric motors. These components require secure and precise electrical connections to ensure the safe and efficient operation of the vehicle. The machine’s robust crimping force of 3T ensures that the connections can withstand the high electrical currents and mechanical stresses associated with electric vehicle applications. Its advanced servo – driven technology provides the accuracy needed for processing the wires used in these critical components.

4. Industrial Automation

Control Cabinet Wiring

In industrial control cabinets, which are the central command centers for automated production lines, the TM-HTB02 processes the power sheathed wires used for internal wiring. These wires are essential for powering the various control devices, such as programmable logic controllers (PLCs), relays, and sensors. The machine’s ability to handle different wire configurations and terminal types, along with its high – precision processing, ensures that the electrical connections in control cabinets are reliable and durable. Its user – friendly touchscreen interface allows for easy setup and adjustment, facilitating the efficient production of control cabinets.

Robotic Systems

For robotic systems used in industrial automation, the TM-HTB02 processes the power sheathed wires for powering the motors and control circuits of the robots. These wires need to be processed with high precision to ensure the smooth and accurate operation of the robots. The machine’s advanced technology enables it to handle the complex wire requirements of robotic systems, including multi – core wires with specific length differences. Its automatic detection function helps in maintaining the quality of the wire processing, ensuring the reliable performance of robotic systems in industrial production environments.

Technical Data

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