TA-DHI01 Full-automatic terminal crimping double-head heat shrink tubing machine

The TA-DHI01 is a versatile machine that combines cutting, stripping, terminal crimping, and heat shrink tubing functions. It’s designed to handle various wire processing tasks, ensuring secure and protected electrical connections, making it ideal for multiple industrial applications.

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Description

Function

  1. Wide Cable Compatibility: The TA-DHI01 is compatible with cables ranging from AWG10# to 20#, enabling stable processing of both thick power transmission cables and thin signal transmission cables. It meets the cable processing needs of various fields, including electrical and electronic industries.
  1. Integrated Multifunctional Processing: This machine integrates cutting, half-stripping, full-stripping, single and double-end crimping, and single-end heat shrink tubing baking functions. It can precisely crimp ordinary horizontal and straight connection terminals on both ends of the cable and bake the heat shrink tubing on one end, completing complex wire harness processing in one stop.
  1. Precise Specification Control: The cutting length ranges from 75 to 9999mm with a tolerance of only ±0.2%, ensuring accurate cable cutting. The stripping length can reach 0 – 30mm at end A and 0 – 10mm at end B, flexibly adapting to different terminal and electrical connection requirements. It can handle heat shrink tubing with a diameter of 3.0 – 6.0mm and a length of 12 – 26mm, ensuring a tight fit between the tubing and the cable.

Features

  1. High-Efficiency Production Capacity: With an output of 1800 – 2000 pieces per hour, it significantly improves the production efficiency of wire harnesses, especially suitable for large-scale production scenarios and effectively shortening the delivery cycle.
  1. Stable and Reliable Operation: With dimensions of 18008001400mm and a weight of 350kg, the machine has a sturdy structure, minimizing vibrations during operation. It is powered by a standard AC 220V – 50Hz voltage and connected with a conventional air pressure of 0.4 – 0.6MPa, adapting to most factory environments. Its 2800Kw power ensures stable and efficient operation.
  1. Convenient and User-Friendly Operation: With a high degree of automation, operators only need to input parameters, and the machine can complete a series of complex processing procedures. This reduces the difficulty of manual operation and the error rate. It is also easy to integrate with other production equipment, optimizing the overall production process.

Technical Data

Medel TA-DHI01
Workable Cable AWG10#20#
Workable Terminal Ordinary horizontal,Straight connection terminal
machine Function Cutting,Half stripping,full stripping,single and double cimping,single end shrink tubing machine
Conduit Diameter And Length D3.0-6.0mm L12-26mm
Workable wire length 75-9999mm
Workable efficiency 1800-2000pcs/h
Cutting Tolerance ±0.2%
Stripping Length A end 0-30mm B end 0-10mm
Dimensions 1800*800*1400mm
Weight 350kg
Voltage AC 220V-50Hz
Air Connection 0.4-0.6MPa
Power 2800Kw

Additional information

Description

  1. Automotive Manufacturing and Component ProductionIn the production of wire harnesses for automotive engine control systems, in-vehicle electronics, and airbag systems, the TA-DHI01 precisely crimps terminals on both ends of AWG10# – 20# cables and bakes heat shrink tubing on one end. This ensures secure terminal connections and excellent protection, meeting the reliability requirements for electrical connections under complex vibrations and extreme temperatures during vehicle operation. It is also ideal for mass-producing wire harnesses for automotive lighting systems and power seats. With a high efficiency of 1,800 – 2,000 pieces per hour, it significantly boosts automotive component production.

 

  1. Electronics and Electrical Appliance ManufacturingFor processing power and data cables inside computers and servers, the TA-DHI01 guarantees precise cable cutting and high-quality terminal crimping on both ends. Heat shrink tubing treatment enhances cable insulation and durability, stabilizing the internal electrical systems of electronic devices. In the production of wire harnesses for household appliances like air conditioners and refrigerators, accurate control of stripping lengths and tubing adaptation ensures reliable connections with electrical components, meeting the demands of large-scale appliance manufacturing.

 

  1. Communication Equipment and Base Station ConstructionWhen processing signal transmission cables for 5G base stations and communication switches, the machine’s high-precision cutting (tolerance ±0.2%) and stable terminal crimping minimize signal transmission loss. Heat shrink tubing baking protects cables from moisture and oxidation, adapting to the harsh outdoor environments of communication base stations. Its integrated multifunctionality enables rapid processing of complex internal wire harnesses, facilitating efficient production and installation of communication equipment.

 

  1. Aerospace IndustryThe TA-DHI01 meets the high-precision and reliability requirements for wire harnesses in aerospace equipment. By crimping terminals and applying heat shrink tubing to cables in aircraft avionics systems and satellite communication devices, it ensures stable electrical connections and accurate signal transmission under extreme temperatures and pressure changes. Rigorous dimensional accuracy and stable operation guarantee high-quality production, complying with the industry’s strict safety standards.

 

  1. Industrial Automation and Intelligent ManufacturingIn processing power and control cables for industrial robots and automated production lines, the TA-DHI01 standardizes cables of various specifications, ensuring consistent and stable connections that enhance the reliability of industrial automation equipment. Its high production capacity meets the large-scale manufacturing needs of intelligent factories, while stable operation and precise processing reduce equipment failures caused by cable issues, optimizing overall productivity.

 

  1. Medical Device IndustryDuring the manufacturing of internal wire harnesses for medical monitors, surgical equipment, and other medical devices, the TA-DHI01’s precise terminal crimping and heat shrink tubing sealing ensure the safety and insulation of electrical connections, preventing risks such as electric leakage. The machine’s user-friendly operation and high processing accuracy meet the dual requirements of quality and efficiency in medical device production, ensuring the stable operation of medical equipment and patient safety.

 

  1. New Energy Equipment ProductionFor processing cables in electric vehicle charging piles and battery management systems, the TA-DHI01 handles thicker AWG cables, reinforcing connections with terminal crimping and heat shrink tubing to ensure stability and safety during high-current transmission. In manufacturing wire harnesses for solar photovoltaic panels, the machine efficiently processes cables, and the tubing protection enhances weather resistance, enabling long-term outdoor use and supporting the development of the new energy industry.

Technical Data

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