Today’s first-technology industries require machines that can work quickly and accurately. One such machine is a full automatic double head terminal crimping machine. This machine plays an important role in the wire processing industry. This helps companies to save time, reduce errors and improve production. By using automation, it ensures that each Crimp is consistent and strong.

Wire harness, cable assembly and electronic industries rely on this technique every day. The automatic wire harness crimping machine is designed to handle complex wiring tasks easily. This not only speeds up the process but also makes it safe and more reliable.

Terminal Crimping Machine Working Principle

The work theory of this machine is still powerful. At its core, the machine takes wire, strips the ends, and automatically crimps terminals on them. Since it has two heads, it can reduce both ends of the wire at the same time. It saves a lot of time compared to single-head machines.

The dual head terminal crimping equipment has a sensor and a computer system that controls the entire process. It feeds the wire in position, closes the insulation, and presses the terminal firmly on the wire. Every action is accurate, which reduces mistakes. The automatic system ensures that the crimping force is balanced, so the wires remain strong and safe.

This process is much faster than by hand. It also ensures that equal good results are obtained every time. This is why industries rely on an automatic double head terminal crimping machine for large-scale production.

High Efficiency Double Head Terminal Crimping Machine

The TA-DHI01 full-automatic Double Head Terminal Crimping Machine is designed to make wire processing fast, accurate and reliable. It combines multiple functions in one unit, making it an ideal option for industries that require safe electrical connections and high production capacity.

Wide cable compatibility

This machine works with a wide range of cables from AWG10# to 20#. This can easily handle both thick power cables and thin signal cables. This flexibility is perfect for various industries such as electrical, electronic and communication areas.

Integrated multicoloured resources

TA-Dhi01 does more than just crimping. It can cut, strip, reduce both ends, and heat-shrink tubing. It completes complex wire harness functions in a cycle, saves time and ensures that each connection is clean and strong.

Accurate and reliable performance

Accuracy is a major force of this machine. It only cuts the wires from 75 to 9999 mm with a tolerance of ± 0.2%. It is also favourable for separate stripping and tubing requirements, ensuring a tight and safe fit.

High efficiency and easy operation

With the production of 1800–2000 pieces per hour, TA-DHI01 increases productivity for mass production. Its strong construction ensures stable operations, while easily detecting control errors and simplifying the operation for workers.

Features of the Full-automatic cable crimping machine

Double Head Terminal Crimping Machine technique is a major step in wire processing. A significant feature is speed. Since both ends of the wire are crimped at once, the production time is cut in half.

Another feature is accurate. The machine uses advanced sensors and computer control. This ensures that each Crimp is applied with the same strength and depth. The result is a consistent quality, which is very important in industries such as motor vehicles, aerospace and electronics.

The machine also comes with a user-friendly interface. Operators can install programs for various wire sizes and terminal types. Once the settings are saved, the machine runs easily with little need for manual input.

Security is another major feature. The wire cutting and stripping crimping machine includes a protective cover, emergency stop buttons and error detection systems. These make it safe for operators and protect the wires from damage.

Benefits of using automated wire crimping machines

There are many benefits of using a complete automatic double head terminal crimping machine. 

The first and most obvious is efficiency. The machine can complete thousands of crimps per day without slowing down.

Another profit is cost savings. While the machine is an investment, it reduces labour costs and increases productivity. This means that companies get rapid returns on investment.

Quality assurance is also a major benefit. Hand crime often leads to a variety. But a heat shrink tubing crimping system ensures that each concert meets the same high standard. This helps prevent failures in electrical systems.

These machines reduce waste. Because cuts and crimps are accurate, there are fewer mistakes. It saves the material and helps the environment.

They improve workplace security. Manual labourers can be tired and sometimes insecure. Automation reduces stress on workers and reduces accidents.

Application in cable and wire harness processing

Full automatic double head terminal crimping machines have several applications. One of the main areas is the automotive wiring harness. Cars, trucks and buses have complex wiring systems. This machine helps to produce them quickly and accurately.

It is also widely used in the electronics industry. Computers, home appliances, and communication equipment all use wires and connectors. A reliable crimping process ensures that these tools work without failure.

Another area is aerospace and defence. Here, security and reliability are important. Every wire should be perfect. Automatic crimping machines provide the necessary accuracy in these industries.

The machine is also used in industrial equipment manufacturing. From control panels to heavy machinery, all require accurate wire connections. The high-speed double-end crimping machine makes this process efficient.

Materials Are Used for the Crimping Machine Manufacturing

The durability of a Double Head Terminal Crimping Machine depends on the materials used in its construction. 

High-quality steel and aluminium alloys are often used for frames and moving parts. These materials provide strength over time and reduce wear and tear.

Crimping dies and equipment are usually made of hard steel. This ensures that they can handle thousands of cycles without losing size. Sometimes special coatings are added to improve durability and reduce friction.

For electronic parts, industrial-grade sensors, motors and controllers are used. These ensure that the machine runs smoothly under high charge.

Protective covers are made of hard plastic or light metals. It keeps the machine safe, while it is easy to maintain. Using strong top materials ensures that the criming machine lasts for many years.

How to choose the best terminal crimping machine?

Choosing the right Double Head Terminal Crimping Machine depends on your production requirements. 

• Consider the type and size of wires with which you work. Not all machines handle the same wire range. Make sure the machine meets your needs.
• Check the production capacity. If your business requires high output, a double head machine is a good option. It saves time and increases efficiency.
• See for user-friendly control. An easy interface machine simplifies training. It reduces downtime and increases productivity.
• Another factor is maintenance and durability. Choose a machine made from top-quality materials. It should also be in support of easy-to-ripen parts and good-selling.
• Always consider the reputation of the supplier. A trusted company ensures that you find a reliable machine with proper support.

Reliable Company for automatic crimping machines

If you are looking for a reliable supplier, one of the best names in the industry is the Kunshan Weijiang Automation Equipment Company. They are known for top wire processing and production of harness assembly machines. Their products are designed to meet global standards and provide long-lasting performance.

Kunshan Weijing not only supplies full automated double head terminal crimping machines but also provides complete wire processing and harness assembly solutions. They provide excellent customer service, technical support and training. This makes them a reliable partner for businesses requiring automation.

By selecting a company like Kunshan Automation Company, you can be sure to get advanced technology, durable machines and an industrial terminal crimping solution. Their commitment to innovation and quality has made them a reliable name worldwide.