WU-T2030 Ultrasonic copper tube welding machine

The WU – T2030 ultrasonic copper tube welder is a high – efficiency device that uses ultrasonic technology to achieve fast and high – quality copper tube welding with easy operation

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Description

Functions

  1. Precise Ultrasonic Sealing: Operates at a 20 kHz frequency, generating stable ultrasonic vibrations to melt and fuse tube materials, creating strong and reliable seals.
  1. High-Power Processing: With a 3000-watt power output, it can rapidly heat and melt tube ends, suitable for a wide range of tube materials and sizes within φ2 – 12 mm capacity, especially excelling at welding copper tubes of 2 – 9 mm in diameter.
  1. Adaptive Pressure Control: Works within a 0.05 – 0.9 Mpa air pressure range, allowing users to adjust the pressure according to different tube materials and sealing needs for optimal results.
  1. Automated Sealing Process: The tube sealing is fully automated, customizing parameters like sealing time, pressure, and power through a highly programmable ultrasonic process, reducing human error and improving seal consistency.
  1. One-Handed Operation: Can be easily operated with one hand when used with a balance hoist, facilitating smooth operation during the sealing process.

 

 

Features

  1. Chemical-Free Operation: Eliminates the use of acetylene, fluxes, brass, and solders, simplifying the sealing process, reducing material costs, and minimizing safety and environmental risks.
  1. Low Preparation Requirement: Needs minimal preparation before sealing, saving labor and time, and enabling quick start – up of the sealing process for higher efficiency.
  1. Rapid Sealing: Completes a simple sealing process in just one second, ideal for high – volume production to increase output without sacrificing quality.
  1. High Reliability: Ensures consistent and repeatable sealing results, minimizing defective seals and product waste.
  1. Cost – Effective: Offers low initial investment and minimal mold replacement costs, along with energy – efficient operation and reduced need for additional materials, providing long – term cost savings.
  1. Ergonomic and Durable Design: Features a lightweight and ergonomic build for comfortable use and easy maneuvering. Its two – piece outer shell design enhances structural integrity and makes maintenance convenient, while the durable construction guarantees long – lasting performance with consistent welding force.

Technical Data

Model WU-T2030
Frequency 20 kHz
Power 3000 watt
Capacity φ 2-12 mm
Working air pressure 0.05-0.9 Mpa
Generator size 460*220*100 mm
Machine size 540*380*150 mm
Weight 48kg

Additional information

Description

1. Refrigeration and Air Conditioning Industry

In the manufacturing of refrigeration and air conditioning equipment, the WU-T2030 ultrasonic copper tube welding machine plays a crucial role. Core components such as evaporators, condensers, and compressor connecting pipelines predominantly use copper tubes, typically with diameters ranging from 2 – 9mm, which perfectly match the applicable diameter range of this welding machine. With an accurate frequency of 20kHz and a power of 3000 watts, the welding machine can complete the welding process in just one second, ensuring tight connections and excellent sealing of copper tubes. This effectively prevents refrigerant leakage and guarantees the efficient and stable operation of the refrigeration system. Moreover, the chemical-free soldering method avoids impurities from clogging the pipes, enhancing the overall reliability and service life of the equipment.

2. Heating, Ventilation, and Air Conditioning (HVAC) Engineering Field

In the construction of heating and ventilation systems, copper tubes are commonly used for hot water circulation pipes and radiator connection pipes. Due to their excellent thermal conductivity and corrosion resistance, copper tubes are the preferred material in HVAC engineering. The WU-T2030 ultrasonic copper tube welding machine can operate under a working air pressure of 0.05 – 0.9Mpa, adapting to different installation environments and pipeline pressure requirements to achieve firm welding. Its automated operation and pressure-height mode compensation function can ensure consistent welding quality even when dealing with copper tubes of different wall thicknesses and installation angles, reducing manual operation errors and improving construction efficiency, thus laying a solid foundation for the reliable operation of HVAC systems.

3. Bathroom Equipment Manufacturing

The internal copper tube connections of bathroom products such as faucets, showerheads, and water heaters require strict welding processes. It is necessary to ensure both tight sealing to prevent water leakage and an aesthetically pleasing appearance with no welding slag residue. The chemical-free welding feature of the WU-T2030 ultrasonic copper tube welding machine perfectly meets these requirements, avoiding the potential pollution risks of traditional welding methods. Its lightweight ergonomic design facilitates operation in the narrow internal spaces of bathroom equipment, and the rapid welding process can meet the production rhythm of large-scale bathroom product manufacturing, helping enterprises improve product quality and production efficiency.

4. Electronics and Electrical Appliances Industry

Washing Machine Manufacturing
In the production of washing machines, the WU-T2030 ultrasonic copper tube welding machine is mainly applied to the water and gas circuits of heat pump dryers and some high-end drum washing machines. The copper tubes for heat exchange in heat pump dryers usually have a diameter of 3 – 8mm, and the 2 – 12mm diameter adaptation capability of this welding machine can easily handle them. By utilizing the high-frequency vibration of 20kHz and a power of 3000 watts, it can quickly fuse the copper tubes, forming tight connections and ensuring the efficient operation of the heat exchange system. For the copper tubes connecting the water inlet solenoid valves and water pipes of washing machines, the automated operation and pressure-height mode compensation function of the welding machine can precisely control the welding pressure and depth, avoiding problems such as weak welding or excessive melting caused by differences in copper tube wall thickness, reducing the hidden danger of water leakage, and enhancing the durability and reliability of the entire machine.
Water Dispenser Manufacturing
In the field of water dispensers, the WU-T2030 ultrasonic copper tube welding machine is a powerful assistant for welding core components. The refrigeration copper tubes (usually with a diameter of 2 – 6mm) and heating copper tubes (with a diameter of 4 – 8mm) of water dispensers highly match the optimal welding diameter range of 2 – 9mm of this welding machine. The chemical-free welding method of the machine can effectively prevent solder residues from contaminating the water quality, meeting the strict hygiene and safety requirements of water dispensers. Its high programmability allows for precise setting of welding parameters according to the design of different water dispenser models, ensuring that the copper tubes in the refrigeration system have strong sealing after welding to prevent refrigerant leakage, and that the copper tubes in the heating system are firmly welded to withstand high temperatures and water flow impacts. In addition, the high-efficiency performance of completing welding within one second significantly improves the production efficiency of water dispensers, meeting the market demand for rapid product delivery.

5. Musical Instrument Manufacturing Industry

In the manufacturing of musical instruments, especially brass instruments such as trumpets and trombones, the quality of copper tube connections directly affects the tone and service life of the instruments. The WU-T2030 ultrasonic copper tube welding machine can ensure smooth and seamless welding joints with its stable welding performance, without affecting the acoustic properties of the instruments. Moreover, the low cost of mold replacement enables musical instrument manufacturers to flexibly adjust production when manufacturing different models and specifications of instruments, reducing costs and improving production efficiency.

Technical Data

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