WI-2000 Wire stripping waterproof plug inserting terminal crimping machine

The WI – 2000 combines wire stripping, waterproof plug insertion, and terminal crimping in one machine. It features adjustable settings, stable operation, and high productivity for efficient wire processing.

Model WI-2000 Category Crimp/Splice Tag waterproof plug insert and crimp machine

Description

Functions:

Multi – process Integration
The WI – 2000 is capable of performing three crucial operations – plug insertion, wire stripping, and crimping – simultaneously. This integrated functionality significantly streamlines the production process, eliminating the need for multiple separate machines and reducing production time and costs. For example, in the manufacturing of electrical wiring harnesses, all these processes can be completed in one machine, enhancing overall productivity.
Data – driven Adjustment
The machine allows for precise data – based adjustments. The wire stripping length can be modified according to specific requirements, ranging from 1.0mm to 10.0mm. Additionally, the depth of the waterproof plug insertion can be adjusted based on the adhesive position between the stripping point and the plug, and the terminal encapsulation depth can be set according to the wire – topping position. This data – driven approach ensures high precision in each operation, meeting different product specifications.
High – speed and Stable Crimping
Driven by a high – efficiency servo motor, the terminal crimping function of the WI – 2000 enables high – speed stamping with a crimping force of 2T (and customizable to 4T). This stable pressure ensures reliable electrical connections, reducing the risk of loose crimps and enhancing the quality of the final product. In applications where large quantities of terminals need to be crimped, such as in automotive wiring production, the high – speed and stable crimping performance is essential.
Efficient Wire Stripping
The wire stripping function utilizes a combination of a screw – driven slide and a motor – screw mechanism. This ensures accurate stripping of wires with diameters ranging from 1.0mm to 4.0mm, and a minimum jacket cable length of 25mm. The accurate stripping is crucial for proper wire connection and insulation, preventing electrical shorts and ensuring the safety and reliability of electrical systems.

Features:

User – friendly Operation
The machine’s operation is simple, making it easy for operators to use. The data – driven adjustment system and the centralized workstation design contribute to this user – friendly experience. New operators can quickly learn to operate the machine, reducing the need for extensive training and minimizing the potential for human error.
Stable Quality
The WI – 2000 is designed to provide stable performance. The use of high – quality components such as the servo motor and the screw – driven mechanisms ensures consistent operation and reliable product quality. This stability is crucial for large – scale production, where product quality must be maintained across a large number of products.
Versatile Waterproof Plug Feeding
The waterproof plug feeding structure of the machine is simple and easy to replace. This feature allows the machine to adapt to different types of waterproof plugs, meeting the diverse product requirements of customers. Whether in the production of consumer electronics, electrical appliances, or automotive components, the machine can handle various waterproof plug specifications.
Wide Power and Air Supply Compatibility
With a power supply of 220V 50/60Hz and an air source requirement of 0.4 – 0.6mpa (using dry and clean air), the machine can operate in a wide range of environments. This compatibility makes it suitable for use in different regions and production setups, enhancing its versatility.
Productivity – oriented Design
The production capacity of 1200 – 1500 pieces per hour, combined with the simultaneous execution of multiple processes, makes the WI – 2000 highly productive. The 40mm stroke and efficient mechanisms contribute to this high productivity, making it an ideal choice for manufacturers looking to increase their production output while maintaining product quality.

Technical Data

Model	WI-2000
Wire dia:min	min：¢1.0mm max：¢4.0mm
Production	1200-1500pcs/h
Stripping range	Min jacket cable length 25mm
Stripping length	1.0mm-10.0mm
Crimp force	2T（4T customized）
Stroke	40mm
Power	1500W
Power supply	220V 50/60Hz
Air source	0.4~0.6mpa（Please use dry and clean air）
Size	9585165cm
Weight	250kgs

Additional information

Description

1. Consumer Electronics Industry

Smartphones and Tablets: In the production of smartphones and tablets, the WI – 2000 is used for handling the wires inside. It performs operations like wire stripping, waterproof plug insertion, and terminal crimping for components such as charging ports, headphone jacks, and internal wiring harnesses. The ability to adjust the stripping length and crimping depth according to specific requirements ensures that the electrical connections are precise and reliable, enhancing the overall quality and durability of these devices.
Wearable Devices: For wearable devices like smartwatches and fitness trackers, the WI – 2000 plays a crucial role. These devices have delicate electrical systems that require accurate wire processing. The machine’s efficient wire stripping and stable crimping capabilities are essential for ensuring the proper functioning of components like sensors, batteries, and communication modules. The simple operation of the machine also makes it suitable for the production of small – scale wearable devices where precision and consistency are key.

2. Electrical Appliance Manufacturing

Small Home Appliances: In the production of small home appliances such as electric toothbrushes, shavers, and coffee makers, the WI – 2000 is used for processing the electrical wires. It ensures that the waterproof plugs are inserted correctly and the terminals are crimped firmly, protecting the internal electrical components from water damage and ensuring the safety and reliability of these appliances. The machine’s ability to handle different wire diameters and perform multiple processes simultaneously makes it an efficient choice for small home appliance manufacturers.
Large Home Appliances: For large home appliances like refrigerators, washing machines, and air conditioners, the WI – 2000 is used for handling the wiring harnesses. It can process wires of different specifications and ensure that the electrical connections are stable, which is crucial for the proper operation of these appliances. The machine’s stable performance and high productivity make it suitable for large – scale production lines in the electrical appliance industry.

3. Automotive Industry

Automotive Wiring Harnesses: The WI – 2000 is extensively used in the production of automotive wiring harnesses. It can handle wires with diameters ranging from 1.0mm to 4.0mm and perform operations like wire stripping, waterproof plug insertion, and terminal crimping. The machine’s ability to provide stable crimping pressure and accurate stripping length is essential for ensuring the reliability of automotive electrical systems. In an automotive environment where vibrations, temperature changes, and electrical interference are common, the precise electrical connections made by the WI – 2000 help prevent electrical failures and ensure the safety of the vehicle.
Automotive Components: For automotive components such as sensors, actuators, and control modules, the WI – 2000 is used for processing the wires. It ensures that the components are properly connected and protected from water and other environmental factors. The machine’s versatility in handling different types of waterproof plugs and its ability to adjust the processing parameters according to specific requirements make it a valuable asset in the automotive component manufacturing process.

4. Aerospace and Defense Industry

Avionics Systems: In the aerospace industry, the WI – 2000 is used for processing the wires in avionics systems. These systems require high – precision electrical connections to ensure the reliable operation of aircraft. The machine’s ability to perform multiple processes accurately and its stable performance under different conditions make it suitable for the production of avionics components. The precise wire stripping and crimping capabilities of the WI – 2000 help ensure the safety and reliability of aircraft electrical systems.
Military Equipment: For military equipment, the WI – 2000 is used for handling the wiring harnesses and components. It ensures that the electrical connections are secure and protected from harsh environmental conditions. The machine’s ability to customize the processing parameters according to specific military requirements and its stable performance in extreme environments make it an important tool in the production of military equipment.

5. Industrial Automation Systems

Control Panels: In industrial automation systems, the WI – 2000 is used for processing the wires in control panels. It ensures that the electrical connections are stable and reliable, which is crucial for the proper operation of industrial automation equipment. The machine’s high productivity and accurate processing capabilities make it suitable for large – scale production of control panels in industrial settings.
Robotic Systems: For robotic systems, the WI – 2000 is used for handling the wires in robotic arms and other components. It can perform operations like wire stripping, waterproof plug insertion, and terminal crimping with high precision. The machine’s ability to handle different wire diameters and its stable crimping performance are essential for ensuring the accurate and reliable operation of robotic systems in industrial production.

Technical Data

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