TW-DC03 automatic wire harness spot tape wrapping machine

1. Electrical and Electronics Industry

• Circuit Board Assembly: In the manufacturing of printed circuit boards (PCBs), point – winding machines are used to apply small segments of adhesive tape at critical connection points. This helps secure wires or connectors to the board, preventing them from moving during handling, soldering, or operation. For example, when attaching jumper wires or ribbon cables to PCBs, the machine can precisely place tape at the attachment areas to ensure stability and avoid short circuits.
• Electrical Connector Insulation: At electrical connectors where multiple wires converge, point – winding machines wrap tape around individual wire ends or the connector housing at specific spots. This provides targeted insulation, protecting against electrical leakage and enhancing the reliability of the connection. It’s crucial in devices like power supplies, where proper insulation of connector points ensures safety and efficient power transfer.

2. Automotive Industry

• Automotive Wiring Harnesses: In automotive wiring harnesses, point – winding is applied to secure wires at branch points, splices, or areas where wires enter connectors. The machine can precisely place tape at these locations to prevent wire movement, which could cause abrasion or disconnection due to the constant vibrations and movements within a vehicle. For instance, near the engine compartment, where wires are exposed to high heat and mechanical stress, point – winding with heat – resistant tape offers enhanced protection.
• Sensor and Actuator Wiring: Modern vehicles are equipped with numerous sensors and actuators. Point – winding machines are used to apply tape at the connection points of the associated wires, ensuring the wires remain firmly in place and are protected from environmental factors such as moisture and dust. This is vital for maintaining the accurate operation of sensors that monitor engine performance, tire pressure, etc.

3. Aerospace and Defense

• Aircraft Wiring Systems: Given the high – safety requirements in aerospace, point – winding is used to reinforce and insulate wires at critical junctions in aircraft wiring systems. It can apply tape at intervals along long cables to prevent sagging and to secure them to the aircraft’s structure. Additionally, at connection points of sensitive avionics equipment, point – winding provides extra protection against electromagnetic interference and mechanical stress.
• Military Equipment Wiring: For military vehicles, aircraft, and communication devices, point – winding machines apply tape at key points on wires and cables to safeguard them in harsh battlefield conditions. Whether it’s to protect against physical damage from rough handling, or to ensure electrical integrity in the presence of electromagnetic disruptions, the targeted tape application of point – winding is highly effective.

4. Industrial Machinery

• Heavy Equipment Wiring: In large industrial machinery like cranes, excavators, and manufacturing robots, point – winding machines are used to secure wires at areas prone to movement or stress, such as joints and pivot points. By applying tape at these specific locations, the wires are protected from abrasion and potential disconnection, ensuring the continuous operation of the machinery.
• Conveyor System Wiring: Conveyor systems in factories often have numerous sensors and control wires. Point – winding machines wrap tape around these wires at connection points and along the length at intervals to keep them organized and protected from the dust, debris, and mechanical forces present in the industrial environment.

5. Home Appliance Manufacturing

• Appliance Wiring: In the production of home appliances such as refrigerators, washing machines, and air conditioners, point – winding is used to secure wires at critical junctions within the appliance’s internal wiring system. For example, at the connections between the motor, control panel, and power supply, tape is precisely applied to prevent wire movement and ensure proper electrical insulation, enhancing the safety and durability of the appliance.
• Cord Management: For appliances with external power cords, point – winding machines can be used to apply tape at intervals along the cord to keep it organized and to reinforce areas that may be subject to frequent bending, such as where the cord exits the appliance or connects to the plug.