TW-808H Automatic tape winding machine for Ф40mm wire harness

1. Electrical and Electronics Industry

• Wire Harness Manufacturing: In the production of wire harnesses for electrical appliances, consumer electronics, and industrial control systems, these machines are indispensable. The automatic traction feature precisely pulls and positions wires of different gauges, ensuring consistent tension. Then, the tape is evenly wound around the wire bundles, providing insulation, protecting against abrasion, and preventing wire entanglement. For example, in the manufacturing of complex wiring harnesses for servers and communication equipment, the machine can handle multiple wires simultaneously, improving production efficiency and product quality.
• Cable Production: When producing power cables, coaxial cables, and fiber optic cables, automatic traction adhesive tape winding machines play a crucial role. They can wrap protective tapes around the cable cores, enhancing their mechanical strength and shielding properties. The automatic traction system can adapt to different cable diameters and speeds, ensuring stable and accurate tape winding throughout the production process. This is essential for maintaining the electrical performance and durability of the cables.

2. Automotive Industry

• Automotive Wiring Harness Assembly: In automotive manufacturing, a vast number of wire harnesses are used to connect various electrical components. Automatic traction tape winding machines can precisely handle the complex wiring harnesses, automatically pulling and positioning the wires before wrapping them with adhesive tapes. This ensures that the harnesses are well – protected from the harsh automotive environment, including vibrations, heat, and moisture. The consistent winding quality also helps in reducing electrical failures and improving the overall reliability of the vehicle’s electrical system.
• Engine and Chassis Component Protection: For engine and chassis components, such as fuel lines, brake lines, and hydraulic hoses, these machines can wrap protective tapes around them. The automatic traction feature ensures that the tapes are evenly distributed, providing excellent abrasion resistance and preventing leakage. This is vital for maintaining the safety and performance of the vehicle, especially in high – stress areas where components are constantly exposed to mechanical forces.

3. Aerospace and Defense Industry

• Aircraft Wiring Harness Fabrication: In the aerospace industry, where safety and reliability are of utmost importance, automatic traction adhesive tape winding machines are used to produce high – quality wire harnesses for aircraft. The machines can handle the delicate and high – performance wires used in avionics systems, ensuring that the tapes are wound precisely without causing any damage to the wires. The automatic traction function also helps in maintaining the required tension, which is critical for the proper functioning of the aircraft’s electrical and communication systems.
• Military Equipment Cable Protection: For military equipment, including tanks, aircraft, and ships, these machines are used to protect cables and wire harnesses from the extreme conditions of the battlefield. The automatic traction and winding capabilities ensure that the tapes are tightly and evenly wrapped, providing excellent protection against physical damage, electromagnetic interference, and chemical corrosion. This helps in maintaining the operational readiness of military equipment and ensuring the safety of personnel.

4. Construction and Building Industry

• Electrical Conduit and Cable Protection: In building construction, automatic traction adhesive tape winding machines are used to wrap protective tapes around electrical conduits and cables. This helps in preventing damage during installation, protecting against moisture and dust ingress, and improving the overall durability of the electrical system. The machines can handle different lengths and diameters of conduits and cables, ensuring consistent and efficient tape winding.
• HVAC Duct Insulation: For heating, ventilation, and air – conditioning (HVAC) systems, these machines can be used to wrap insulation tapes around the ducts. The automatic traction feature ensures that the tapes are evenly applied, providing effective thermal insulation and reducing energy losses. This is essential for maintaining the comfort and energy efficiency of buildings.

5. Renewable Energy Industry

• Wind Turbine Cable and Harness Protection: In wind turbine manufacturing and maintenance, automatic traction adhesive tape winding machines are used to protect cables and wire harnesses. The harsh operating conditions of wind turbines, including high winds, extreme temperatures, and vibrations, require reliable cable protection. The machines can wrap tapes around the cables to prevent abrasion, moisture ingress, and electrical failures, ensuring the continuous and efficient operation of the wind turbines.
• Solar Panel Wiring Protection: For solar panel installations, these machines can be used to protect the wiring between the panels and the inverter. The automatic traction and winding capabilities ensure that the tapes are applied evenly, providing insulation and protection against environmental factors such as sunlight, rain, and dust. This helps in maintaining the performance and lifespan of the solar panel system.