TF-04 semi automatic 0.3-4.0mm² tubular terminals stripping crimping machine

The TF – 04 is a high – quality automated tube – type pre – insulated terminal crimping machine. It integrates feeding, stripping, and crimping, handling 0.3 – 4.0mm² square wires. With a user – friendly touchscreen and low defect rate, it offers efficient and precise processing.

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Description

Functions

  1. Integrated Automated Processing
    The TF – 04 is a high – quality automated machine that combines vibration plate feeding, wire stripping, twisting, terminal insertion, and crimping into one process. It handles square – shaped wires ranging from 0.3 – 4.0mm², with a maximum stripping length of 17mm and tube length of 12mm, ensuring comprehensive wire and terminal processing.
  2. User – Friendly Operation
    Controlled via a touchscreen interface, it allows easy parameter adjustment such as stripping length and crimping force. Settings can be saved and recalled, streamlining production. The automatic trigger start feature enables quick operation, enhancing workflow efficiency.
  3. Quality – Driven Performance
    With an air supply requirement of 0.6 – 0.8Mpa, the machine delivers stable crimping pressure. Its integrated functions reduce human errors, significantly lowering the production defect rate while maintaining a high processing speed.

 

Features

  1. Hybrid Pneumatic – Electric Design
    The combination of pneumatic and electric components offers diverse operation modes, providing flexibility to adapt to different production needs and wire – terminal specifications.
  2. Safe and Visible Structure
    The fully enclosed exterior design ensures safety, while the front – facing transparent operation area allows operators to monitor the process clearly, enabling precise control and immediate issue detection.
  3. Compact and Precise Build
    Engineered with a compact and meticulous mechanical structure, the TF – 04 (35mm W * 45mm L * 40cm H, 58kgs) saves workspace while delivering accurate and high – quality crimping results. Its agile movements further enhance operational safety and efficiency.

Technical Data

Model TF-04
Wire size 0.3-4.0mm²  Square shape
Stripping length Max.17mm
Max tube length 12mm
Air supply 0.6-0.8Mpa
Power supply 220/110V,50-60Hz
Size W35mm*L45mm*H40cm
Weight 58kgs

Additional information

Description

1. Electrical Appliance Manufacturing

Household Appliance Production

In the production of household appliances such as refrigerators, washing machines, and air conditioners, the TF – 04 plays a vital role. These appliances contain numerous electrical connections that require reliable and secure terminals. The machine processes square – shaped wires ranging from 0.3 – 4.0mm², which are commonly used for internal wiring, such as power supply lines for motors, control circuits for sensors, and lighting systems. For instance, in refrigerators, it crimps tube – type pre – insulated terminals onto wires that connect the compressor, ensuring a stable electrical connection that can withstand the vibrations and temperature fluctuations during the appliance’s operation. The automatic processing functions, including wire stripping, twisting, and terminal insertion, enhance production efficiency, while the low defect rate helps maintain the overall quality of the appliances.

Small Electrical Appliance Assembly

For small electrical appliances like electric kettles, toasters, and hair dryers, the TF – 04 is essential for creating safe and efficient electrical connections. These devices often have limited internal space, so precise wire and terminal processing is crucial. The machine’s ability to handle wires with a maximum stripping length of 17mm and a maximum tube length of 12mm allows for customized processing according to the specific requirements of each small appliance. Its compact size (35mm W * 45mm L * 40cm H) makes it easy to integrate into the production lines of small – scale manufacturing facilities, where space is at a premium. The touchscreen operation and parameter – saving features enable quick setup for different product models, facilitating mass production.

2. Consumer Electronics Industry

Smartphone and Tablet Charger Production

In the manufacturing of smartphone and tablet chargers, the TF – 04 is used to process the power cables. Chargers require reliable electrical connections to ensure safe and efficient charging. The machine crimps tube – type pre – insulated terminals onto the square – shaped wires of the charger cables, providing insulation and preventing short circuits. Its automated functions, such as vibration plate feeding and terminal insertion, reduce the need for manual intervention, increasing production speed and accuracy. The safe and visible structure of the machine allows operators to closely monitor the production process, ensuring that each charger meets strict quality standards.

Laptop Power Adapter Manufacturing

Laptop power adapters also rely on the TF – 04 for wire and terminal processing. These adapters handle higher power loads, so the quality of electrical connections is of utmost importance. The machine’s ability to apply a stable air supply pressure of 0.6 – 0.8Mpa ensures consistent and secure crimping of terminals onto the wires. The hybrid pneumatic – electric design allows for fine – tuning of the crimping process to accommodate different wire gauges and terminal types used in laptop power adapters. The automatic trigger start feature speeds up the production cycle, enabling manufacturers to meet the high demand for laptop accessories.

3. Automotive Industry

Automotive Wiring Harness Assembly

Automotive wiring harnesses are complex networks of wires that require precise terminal crimping. The TF – 04 is employed to process the wires used in these harnesses, which connect various electrical components in a vehicle, such as the engine control unit, headlights, and interior lighting systems. The machine’s capacity to handle wires within the 0.3 – 4.0mm² range makes it suitable for processing the diverse wires found in automotive wiring harnesses. Its compact and precise build allows it to be integrated into the automotive production line, where space is limited and high – precision manufacturing is required. The low defect rate of the machine helps ensure the reliability of automotive electrical systems, reducing the risk of electrical failures in vehicles.

Electric Vehicle (EV) Component Manufacturing

In the production of electric vehicles, the TF – 04 is used for processing the wires in components such as battery management systems, charging ports, and electric motor controllers. EVs have specific electrical requirements, and the machine’s ability to crimp tube – type pre – insulated terminals accurately is crucial for maintaining the safety and performance of these components. The machine’s user – friendly touchscreen interface enables operators to quickly adjust parameters to meet the unique specifications of EV components. The automatic processing functions help increase the production efficiency of EV components, contributing to the overall growth of the electric vehicle industry.

4. Industrial Automation and Control Systems

Control Panel Wiring

Industrial control panels are the central command centers for automated production lines. The TF – 04 is used to process the wires for these panels, ensuring that the electrical connections between components such as relays, switches, and programmable logic controllers (PLCs) are secure. The machine’s integrated functions, including wire stripping, twisting, and terminal insertion, simplify the wiring process and reduce the potential for human error. Its hybrid pneumatic – electric design allows for flexibility in handling different wire and terminal combinations used in control panels. The safe and visible structure of the machine enables operators to easily inspect the wiring process, ensuring the reliability of the control panel and the smooth operation of the entire automation system.

Instrumentation and Sensor Wiring

For industrial instrumentation and sensor systems, accurate wire and terminal processing is essential for reliable data transmission. The TF – 04 processes the wires connected to instruments such as pressure gauges, flow meters, and temperature sensors. The machine’s ability to handle wires with specific stripping and tube lengths ensures that the electrical connections are optimized for the proper functioning of these devices. Its high – quality crimping reduces the risk of signal interference and connection failures, which could lead to inaccurate measurements and system malfunctions. The compact size of the machine makes it suitable for installation in small – scale industrial settings where space is restricted.

Technical Data

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