TA-F01 automatic wire cut strip and 2 ends insulation ferrules crimping machine

The TA-F01 automatic dual-end pre-insulated terminal machine combines wire cutting, stripping, and pre-insulated terminal crimping. With its efficient, automated operation, it’s suitable for multiple industries, ensuring reliable and insulated electrical connections.

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Model TA-F01 Category Tag

Description

Functions

  1. High-Precision Wire Processing: Specifically engineered for ultra-fine wires ranging from AWG18 to AWG28, the TA-F01 offers unparalleled accuracy in wire cutting, stripping, and terminal crimping. It can cut wires within the 40 – 999mm range with a length tolerance of ±0.2%*L, and the stripping length is adjustable from 0 to 10mm, ensuring consistent and precise wire processing for various applications.
  1. Dual-End Automatic Operation: As a fully automatic dual-end terminal machine, it seamlessly integrates wire feeding, cutting, stripping, and pre-insulated terminal crimping on both ends of the wire in a single automated process. With an impressive production rate of about 4000 pieces per hour, it significantly boosts productivity in large-scale manufacturing. The standard model supports crimping on wires as short as 25mm in total length, and customized versions can handle wires shorter than 20mm.
  1. Comprehensive Detection System: Equipped with an extensive array of detection devices, including lack wire detection, lack terminal detection, crimp detection, and pressure detection. Additionally, built-in sensors such as wire shortage sensors, wire knot sensors, defective terminal sensors, and terminal shortage sensors monitor the production process in real-time. An optional dual-channel terminal pressure monitoring system can track the pressure curve during each crimping operation, automatically triggering an alarm and halting production when abnormal pressure is detected, thus ensuring high-quality output.
  1. Universal Compatibility: The machine operates on a wide-range power supply of 110/220VAC, 50/60Hz with a power consumption of 2500W, making it suitable for use globally. It requires an air connection of 0.4 – 0.6MPa, ensuring stable operation of its pneumatic components.

Features

  1. Advanced Technological Design: Incorporates cutting-edge foreign technologies in both appearance and performance. The modular design concept and structured software, combined with advanced Japanese data exchange solutions, ensure seamless coordination among all working modules. This design not only simplifies maintenance and upgrades but also allows for easy customization to meet specific production needs.
  1. All-in-One Automation: Eliminates the need for external wire feeders by integrating all key wire processing functions into a single operation. This streamlines the production workflow, reduces potential errors caused by multiple devices, and enhances overall production efficiency.
  1. Intelligent and User-Friendly Interface: Features a digital control interface and a touch-operated panel, providing an intuitive and easy-to-use operation experience. The unified PLC control system integrates optical, electrical, mechanical, pneumatic, and magnetic components, enabling a single operator to manage multiple machines simultaneously. This significantly reduces labor costs and improves production management efficiency.
  1. High-Precision Quality Assurance: The built-in high-precision wire stripping and crimping detection system ensures strict quality control throughout the production process. This makes the TA-F01 an ideal choice for industries with stringent manufacturing standards, such as electronics, automotive, and telecommunications, where reliable wire connections are crucial for product performance and safety.
  1. Robust and Compact Construction: With dimensions of 12060200cm and a weight of about 320kg, the machine balances a compact footprint with robust construction, allowing for easy installation in various factory layouts while ensuring stability during high-speed operation.

Technical Data

Model TA-F01
Features Regular
Available Wire Size AWG18-28#
Cutting Length 40-999mm
Length Tolerance ±0.2%*L
Stripping Length 0-10mm
Detection Device Lack wire detection, Lack terminal detection, Crimp detection, Pressure detection
Machine Production Rate About 4000 pcs/h
Air Connection 0.4-0.6MPa
Power Supply 110/220VAC,50/60Hz
Power 2500W
Weight About 320kg
Dimensions 120*60*200cm

Additional information

Description

1. Internal Wiring Harness Manufacturing for Electronic Devices

Used in consumer electronics like smartphones and laptops to produce mainboard and component connection harnesses. Pre-insulated terminal crimping ensures stable signal transmission and prevents short circuits. In industrial control equipment, it manufactures pre-insulated terminal harnesses for PLCs and inverters, adapting to reliable connections in complex electromagnetic environments.

2. Automotive Electrical Systems

Primarily applied in automotive wiring harness assemblies, such as engine compartment sensor harnesses and in-vehicle electronic device connections. Pre-insulated terminals resist vibration, oil, and temperature changes, ensuring long-term stability of engine management systems and lighting circuits. It supports pre-insulated crimping for high-voltage harnesses in new energy vehicles, meeting strict safety standards.

3. Home Appliance Wiring

Provides pre-insulated terminal processing for power cords and control lines of home appliances like refrigerators and air conditioners, preventing electric leakage in humid environments. In small appliances (e.g., coffee machines, hair dryers), it achieves insulation protection and mechanical fixation in compact spaces, enhancing product safety.

4. Communication Equipment and Network Cabling

Produces pre-insulated terminal harnesses for communication base stations and switches, ensuring stable and interference-free high-frequency signal transmission. In fiber distribution frames (ODF) and structured cabling systems, it terminates pre-insulated terminals with cables, streamlining on-site construction and improving cabling efficiency.

5. Lighting and Luminaire Manufacturing

Suitable for pre-insulated terminal connection wires in LED lighting and industrial lighting equipment, especially in humid or dusty environments (e.g., bathrooms, factories), where pre-insulation prevents terminal oxidation and short circuits, extending lamp lifespan. It supports fine-wire pre-insulated crimping for flexible light strips and smart lighting systems.

6. Industrial Automation Equipment

Provides pre-insulated terminal crimping for sensor and actuator harnesses in robot arms and automated production lines, adapting to anti-fatigue requirements in high-speed motion scenarios. In intelligent warehousing equipment (e.g., AGV carts), it ensures reliable electrical connections of pre-insulated terminal harnesses during frequent movement.

7. Medical Devices and Equipment

Manufactures pre-insulated terminal harnesses for medical monitors and surgical equipment, complying with medical-grade insulation standards to prevent electric leakage risks to patients. In wearable medical devices (e.g., smart blood pressure monitors), it achieves precise crimping of miniature pre-insulated terminals, ensuring long-term safety and stability.

8. Power Supply and New Energy Fields

Produces pre-insulated terminal connection wires for switching power supplies and inverters, meeting insulation requirements in high-voltage and high-current scenarios. In lithium battery pack harnesses, pre-insulated terminal crimping enables safe connections between battery cells, avoiding short-circuit hazards.

 

Core Advantage: Automatic pre-insulated terminal crimping integrates insulation and terminal processing, significantly improving harness production efficiency and insulation reliability, especially in scenarios requiring high safety and environmental resistance.

Technical Data

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