The PC – A30S corrugated pipe cutting machine, equipped with an advanced visual system, offers unparalleled precision in pipe cutting. It accurately identifies cutting positions and angles, ensuring consistent, high – quality cuts.
The PC-A30S corrugated pipe cutting machine has visual functions, especially visual imaging positioning functions. Through efficient image recognition and processing technology, it greatly improves the automation, accuracy and adaptability of the equipment. The system can automatically align, monitor quality in real time, and improve cutting accuracy. At the same time, it makes the machine more flexible and intelligent, suitable for cutting corrugated pipes of different specifications. Combined with the characteristics of automated operation and intelligent adjustment, the addition of visual functions not only improves production efficiency, but also ensures the quality of each cutting link, which is suitable for production lines and large-scale production environments with high-precision requirements.
Functions & Features:
1. Visual imaging positioning function
* The visual imaging positioning system uses a high-resolution camera to capture the image of the corrugated pipe in real time. The image processing software will analyze and process the image and automatically identify the edge, position, direction and other key information of the corrugated pipe.
* Automatic alignment: The system can automatically align the corrugated pipe without manual intervention, thereby ensuring that each cut can be made accurately along the correct position and avoid human errors.
*The visual system can accurately locate the center line, cutting position and other information of the corrugated tube by calibrating the reference point, ensuring accurate cutting on the corrugated tube, even if the surface of the corrugated tube is somewhat irregular or deformed, it can also ensure high-precision cutting effect.
2. Improve cutting accuracy
*The visual positioning system can correct the position deviation of the corrugated tube in real time to ensure that the corrugated tube always maintains the correct positioning during the cutting process. Especially for irregular, curved or corrugated tubes, the visual system can automatically adjust to ensure the accuracy and consistency of each cut.
*Through the image feedback mechanism, the visual system can continuously monitor and correct the cutting path during the cutting process, thereby improving the overall processing quality.
3. Adapt to different pipe specifications
*The visual system can identify corrugated tubes of different specifications and sizes, and can accurately locate them regardless of the diameter, length or surface deformation. In this way, the equipment can automatically adapt to different corrugated tube sizes, reducing the need for manual adjustment.
*The visual function enables the machine to automatically adapt to the cutting needs of various corrugated tubes, improving the versatility and flexibility of the machine.
4. Real-time detection and quality control
* During the cutting process, the visual system can monitor the surface quality of the corrugated tube in real time, such as detecting whether the corrugated tube has cracks, dents, scratches and other defects. If the system detects any quality problems, it can automatically stop cutting or issue a warning prompt to prevent unqualified products from entering the production line.
* Automatic deviation detection: If the surface of the tube is uneven, the visual system can identify and automatically adjust the cutting path to ensure that even if the surface of the corrugated tube is irregular, it can still complete accurate cutting.
5. Improve work efficiency
* The visual imaging positioning system can quickly locate and automatically adjust, thereby greatly improving the cutting speed. Reduce the time for manual intervention and adjustment, optimize the production process, and increase production.
* The automated positioning and monitoring functions enable the equipment to maintain stable operation under long-term high-load work, which is suitable for large-scale production.
6. Simplify the operation process
* The operator only needs to set the specifications and cutting requirements of the corrugated tube, and the visual system will automatically identify the position and shape of the corrugated tube and cut it. This process does not require manual measurement or adjustment, which greatly reduces the complexity of the operation.
*With the touch screen interface of the equipment, the operator can view the image feedback in real time and intuitively understand the working status of the equipment.
7. Flexible programming and adjustment functions
*The visual system can be highly integrated with the control system of the cutting machine. Through program settings, the cutting path, cutting angle, depth, etc. can be finely adjusted.
*This function can be applied to different types of corrugated pipe cutting tasks, such as fixed-length cutting, side opening cutting, bevel cutting and other special processes, and can be dynamically adjusted according to real-time image recognition results.
8. Intelligent operation
*The visual system makes the cutting machine intelligent to a certain extent, and can self-adjust and optimize working parameters according to feedback information to achieve the best cutting effect.
*The cutting force and speed can be automatically adjusted during the cutting process to adapt to the characteristics and materials of different corrugated pipes to ensure high-quality cutting effects.
9. Reduce operator dependence
*Since the visual positioning system can automatically identify and adjust the position and cutting path of the corrugated pipe, the operator does not need to perform fine manual adjustment or positioning, which reduces the requirements for the operator’s technical level.
*The visual imaging function greatly reduces the complexity of manual operation and avoids cutting errors caused by human factors.
| Model | PC-A30S |
| Control System | PCL+Human Machine Interface |
| Positioning method | Visual imaging positioning |
| Cutting method | Cylinder clamping cutting |
| Stroke | 30mm |
| Power supply | 220VV 50-60HZ |
| Power | 300W |
| Cutting diameter | Cutting according to the sample |
| Cutting length | 4-45mm(Cutting according to the sample) |
| Cutting speed | 10-60pc / min |
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