PC-A30-A metal reinforced corrugated tube cutter thick pipe cutting machine

The CP-A30-A is engineered for thin-walled metal corrugated pipes and other materials containing thin-gauge steel.

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Description

  1. Automated Cutting:Servo motor-driven track feeding, pneumatic cylinder cutting, and conveyor belt discharge for fully automated operation.
  2. High-Precision Control:Motion control board with HMI, length tolerance of ±0.5 + L*0.002 mm, handles diameters from ø1-ø60 mm.
  3. Efficient Production:Cutting speed of 20-40 pieces per minute, digital control motor for blade feed, 60 mm stroke.
  4. Flexible Adaptability:Compatible with 220V/50-60HZ power supply, 0.5-0.7Mp air pressure, 1200W power.
  5. Compact Design:Dimensions of 1020×530×1300 mm (excluding protrusions), 270KG weight for space-saving installation.

Technical Data

Model Name PC-A30-A
Control System Motion control board with HMI
Cutting Method Pneumatic cylinder cutting
Feeding Motor Servo motor
Feeding Mode Track feeding
Cutting Feed Mode Digital control motor
Discharge Mode Conveyor belt output
Cutting Stroke 60 mm
Power Supply 220V 50-60HZ
Air Pressure 0.5-0.7Mp
Power 1200W
Cutting Diameter φ1-60mm
Length Tolerance ±0.5 + L*0.002 mm (L = cutting length)
Cutting Speed 20-40 pcs/min
Dimensions 102*53*130 cm (excluding protrusions)
Weight 270KG

Additional information

Description

1. Construction and Infrastructure

Building Plumbing Systems
In residential, commercial, and industrial construction, corrugated PVC and plastic tubes are extensively used in plumbing systems for water supply and drainage. The corrugated tube cutting machine ensures precise cuts for these tubes, which is crucial for proper installation. For instance, when constructing a multi-story building, the machine cuts the tubes to exact lengths needed for routing pipes through walls, floors, and ceilings. This allows for seamless connections with fittings, reducing the risk of leaks and ensuring efficient water flow. In underground plumbing, the machine cuts tubes to fit the specific trench layouts, enabling a secure and long-lasting installation.
Electrical Conduit Installation
Corrugated metal or plastic conduits protect electrical wires from damage, moisture, and fire hazards. Electricians rely on the corrugated tube cutting machine to cut these conduits accurately. In new building projects, the machine cuts the conduits to lengths that match the electrical layout, ensuring that wires can be safely routed to outlets, switches, and electrical panels. In renovation projects, it allows for the precise cutting of conduits to fit existing structures, facilitating the upgrade of electrical systems without major structural changes.
HVAC Ductwork
For heating, ventilation, and air conditioning (HVAC) systems, corrugated tubes are used as flexible ducts. The cutting machine plays a vital role in cutting these ducts to the required lengths for installation. In large commercial buildings, the machine cuts the ducts to fit complex ductwork designs, ensuring optimal air distribution. In residential settings, it enables the customization of duct lengths to suit the specific layout of each home, improving the efficiency of the HVAC system and enhancing indoor comfort.

2. Automotive Industry

Wiring Harness Assembly
Automotive wiring harnesses are protected by corrugated tubes to shield wires from heat, abrasion, and chemical exposure. The corrugated tube cutting machine is essential for cutting these tubes to the precise lengths needed for each wiring harness. During vehicle manufacturing, the machine cuts the tubes to fit the specific routing paths of wires within the engine compartment, dashboard, and other areas. This ensures a snug fit, preventing wires from shifting and reducing the risk of electrical failures.
Exhaust System Components
Some automotive exhaust systems incorporate corrugated metal tubes to absorb vibrations and accommodate thermal expansion. The cutting machine cuts these tubes to the correct lengths for assembly. By providing accurate cuts, it ensures that the exhaust components fit together properly, minimizing noise and improving the performance of the exhaust system. This is particularly important for high-performance vehicles where exhaust efficiency is critical.

3. Telecommunications and Data Centers

Cable Protection and Management
In telecommunications networks and data centers, corrugated tubes safeguard fiber optic and electrical cables from mechanical stress, dust, and environmental factors. The corrugated tube cutting machine cuts the tubes to appropriate lengths for cable routing and protection. When laying out cables in a data center, the machine cuts the tubes to fit the complex cable pathways, providing reliable protection and facilitating easy cable management. In outdoor telecommunications installations, it cuts the tubes to match the specific requirements of cable runs, ensuring the longevity of the cables.
Submarine Cable Installations
For submarine telecommunications cables, corrugated tubes offer additional protection against the harsh marine environment. The cutting machine cuts these tubes to the lengths required for cable jointing and protection during installation. Precise cuts ensure a secure fit, preventing water ingress and protecting the integrity of the cables, which are crucial for global communication.

4. Industrial Manufacturing

Fluid Conveyance Systems
In industrial settings, corrugated tubes are used to transport various fluids such as water, oil, chemicals, and gases. The corrugated tube cutting machine cuts these tubes to the exact lengths needed for installation in pipelines and equipment. In chemical plants, the machine cuts tubes used for transporting corrosive chemicals, ensuring leak-proof connections. In food and beverage manufacturing, it cuts tubes for fluid transfer, maintaining hygiene standards with clean and precise cuts.
Pneumatic and Hydraulic Systems
Corrugated tubes are also utilized in pneumatic and hydraulic systems to carry compressed air and hydraulic fluids. The cutting machine cuts these tubes to fit the specific requirements of the systems, ensuring proper pressure transmission and system operation. In manufacturing plants, accurate tube cutting is essential for the efficient functioning of machinery that relies on these systems, reducing downtime and improving productivity.

5. Agriculture

Irrigation Systems
In agricultural irrigation, corrugated plastic tubes are commonly used for water distribution. The corrugated tube cutting machine cuts these tubes to fit the layout of farm fields, enabling the creation of efficient irrigation networks. Farmers can customize the length of the tubes to reach different crop areas, ensuring uniform water supply and optimizing crop yields. The machine’s precision also allows for easy connection of the tubes to sprinklers, drip emitters, and other irrigation components.
Ventilation in Greenhouses
Corrugated tubes are used for ventilation in greenhouses to regulate temperature and humidity. The cutting machine cuts the tubes to the appropriate lengths for installing ventilation systems. By providing accurate cuts, it ensures that the ventilation tubes are properly positioned, allowing for effective air exchange and creating a favorable growing environment for plants.

6. Aerospace and Defense

Aircraft Wiring and Fluid Systems
In the aerospace industry, corrugated tubes protect aircraft wiring harnesses and fluid lines from extreme temperatures, vibrations, and mechanical stress. The corrugated tube cutting machine cuts these tubes to the precise lengths required for installation in aircraft. During aircraft manufacturing and maintenance, accurate tube cutting ensures that the tubes fit securely, preventing potential failures that could compromise flight safety.
Defense Equipment
Corrugated tubes are used in defense equipment for cable protection and fluid conveyance. The cutting machine cuts the tubes to meet the strict requirements of defense applications, ensuring reliable performance in harsh and demanding environments. Whether it’s for military vehicles, communication systems, or weaponry, precise tube cutting is essential for the functionality and durability of the equipment.

Technical Data

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