CP-3680 Heavy Duty Cable Payoff Stand

Model CP-3680 Category Feeder / Collector Tags Best heavy duty cable stand, Cable prefeeder, Electrical Cable Stand, heavy duty cable stand, heavy duty cable stands, wire stripping machines

Description

Functions
Adjusts payoff speed automatically via vector inverter to synchronize with computer wire stripping machines.
Regulates wire tension through adjustable counterweight positions based on the lever principle.
Accommodates a range of wire spool sizes (specific dimensions to be provided by the customer).
Supports manual loading and unloading of wire spools.
Transmits speed feedback via a potentiometer driven by a chain wheel, enabling real-time speed control.

Features
Sturdy construction: Manufactured with high-quality carbon steel using sheet metal bending and welding processes, ensuring durability and a sleek appearance.
Intelligent operation: Achieves automatic speed adjustment through inverter multi-speed control and tension wheel height sensing, eliminating the need for manual intervention.
Versatile adaptability: Handles substantial spool weights with the option of motor customization for increased load capacity.
Reliable tension system: Equipped with fixed upper wheel sets and movable lower wheel sets to maintain stable wire tension during operation.
User-friendly design: Simplifies spool handling with manual loading/unloading while ensuring operational efficiency.
Consistent performance: Integrated with a domestic brand geared motor and vector inverter for reliable and efficient payoff operations.

Technical Data

Model Number	CP-3680
Main Frame Material	High-quality carbon steel (sheet metal bending & welding); sturdy structure, sleek appearance
Payoff Power	0.55kw domestic geared motor + vector inverter
Max payoff speed	70m/min
Max wire diameter	16mm
Spool Handling	Manual loading & unloading
Applicable Spool Range	Diameter: 300-700mm (specific dimensions to be provided by customer)
Spool Outer Diameter × Outer Width	(Customizable per customer’s requirements)
Max Spool Width	680mm
Max Spool Load	150Kg (motor customization for higher capacity available)
Sensing Method	Inverter multi-speed control
Tension Wheels	3 fixed upper wheels + 2 movable lower wheels Wheel diameter：140mm
Speed Feedback	Synchronized with computer wire stripping machine via tension wheel movement, chain wheel-driven potentiometer, and inverter signal feedback
Tension Adjustment	Adjustable via counterweight position (lever principle)

Additional information

Description

The CP-3680 Active Payoff Machine, also recognized as a wire payoff stand, cable payoff stand, wire payoff machine, and cable payoff machine, serves as a core supporting device in wire and cable production lines. As an advanced automatic wire payoff and automatic cable payoff solution, it replaces traditional manual operations by integrating a tension control payoff system—a key feature that prevents wire breakage or deformation during unwinding. It functions not only as a standalone wire pay-off rack and cable pay-off rack but also as a wire reel stand and cable reel stand capable of holding various reel sizes, from small spools to large industrial reels.

Primarily used for unwinding copper wires, aluminum wires, and alloy wires (essential raw materials for cable extrusion, stranding, and insulation), the CP-3680 ensures consistent feed rates for subsequent steps like conductor stranding or plastic coating. As a motorized wire payoff device, it adapts to both low-speed batch production and high-speed continuous lines, making it suitable for industrial wire payoff needs across small workshops and large-scale facilities. In integrated production setups, it often works with wire payoff and take-up system or cable payoff and take-up machine configurations to form a complete wire handling loop, further optimizing efficiency.

2. Electrical Component Production

In manufacturing transformers, inductors, and motors, the CP-3680 acts as a critical wire unwinder machine and cable unwinder stand during the wire winding stage. It specializes in unwinding enameled wires (a key material for these components) with the precision of a servo controlled payoff machine—its servo-driven tension adjustment ensures the tightness and uniformity of wire windings, a factor that directly impacts component performance and lifespan. Uneven tension (a common issue with non-automated setups) can lead to loose windings or insulation damage, but the CP-3680’s automatic wire feeder stand design eliminates this risk by maintaining steady feed rates.

Its versatility as a wire spool holder and cable spool holder allows it to handle reels ranging from 5kg small spools (for miniaturized electronic parts) to 500kg large reels (for industrial motor coils). This adaptability makes it a go-to choice for electrical component manufacturers seeking to balance precision and scalability in their production processes.

3. Wire Processing and Assembly Lines

Beyond manufacturing, the CP-3680 is a staple in wire processing lines (for cutting, stripping, and crimping) as a reliable wire feeding system and cable feeding equipment. As an automatic wire payoff, it maintains a steady unwinding speed to avoid wire tangling or stretching—two issues that compromise the accuracy of cutting lengths and stripping quality. Its compatibility with automated assembly lines allows seamless integration with robotic arms or conveyor systems: as an automatic cable payoff, it provides a continuous wire supply that reduces manual errors and boosts production efficiency.

The machine’s adjustable tension settings (a hallmark of its tension control payoff system) make it suitable for processing delicate wires (e.g., medical device wires) and thick power cables alike. It also doubles as a wire pay-off rack for temporary spool storage in workshops, adding flexibility to on-site operations. For high-volume processing, it is often paired with a wire payoff and take-up system to create a closed-loop workflow, minimizing downtime between processing steps.

4. Specialized Industrial Applications

In specialized sectors, the CP-3680 is engineered to meet rigorous demands as a heavy duty cable payoff and industrial wire payoff solution. In aerospace and automotive industries, it unwinds high-strength wires (e.g., titanium alloy wires) that require the ultra-stable control of a servo controlled payoff machine—this ensures the safety and durability of components like aircraft wiring or automotive electrical systems. In renewable energy (solar panels, wind turbines), it supports the production of corrosion-resistant wires and cables, where its cable payoff stand design and robust construction protect materials from environmental damage during unwinding.

Built with a heavy-duty base and wear-resistant components, the CP-3680 thrives in harsh industrial environments (high-temperature workshops, dusty factories) without performance degradation. It also functions as a wire reel stand for off-site projects, where portability and reliability are critical—making it a versatile choice for specialized industrial needs.

Technical Data

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