TA-T01 Automatic three-terminal combined crimping machine

The TA-T01 is a dual-wire automatic terminal machine with versatile functions, capable of single/double/three-terminal crimping. It features precise digital control and optional upgrades like a conveyor belt. Highly efficient and adaptable for diverse industrial applications.

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Description

Function

  1. Diverse Wire and Terminal CrimpingThe TA-T01 is a dual-wire simultaneous crimping fully automatic terminal machine, compatible with wire gauges ranging from 30AWG to 14AWG. It supports multiple crimping modes, including three-terminal, two-terminal, and single-terminal crimping, and can handle horizontal, vertical, and flag-shaped terminals. Capable of precisely crimping two wires of different lengths and gauges into the same terminal, it can also perform single or double-end terminal crimping for single wires. This versatility meets complex wire harness processing needs, combining the functions of single-head and double-head automatic terminal machines.
  1. Precise Digital Control Throughout the ProcessWith a cutting length range of 50 – 9999mm, front-end stripping lengths of 1 – 8mm (half-stripping: 2 – 8mm), and rear-end stripping lengths of 1 – 8mm (half-stripping: 2 – 6mm), all parameters such as cutting length, stripping depth, cutter values, half-stripping values, and terminal crimping encapsulation depth can be set digitally via the touchscreen. Paired with an electric cutter adjustment design, it ensures high precision and consistency in every processing step.
  1. Flexible Optional Expansion FeaturesFor processing wires longer than 2 meters, an optional conveyor belt can be equipped to ensure straight and tidy wire output after processing. The real-time pressure management system, as an optional module, automatically alarms and stops the machine when pressure anomalies occur, significantly improving product yield rates and adapting to diverse production scenarios.

 

Features

  1. High Automation and User-Friendly OperationFeaturing industry-leading automation, ordinary workers can operate two devices simultaneously after brief training. Equipped with a fully digital touchscreen interface and an independently developed program, it offers a user-friendly human-machine interaction. The straightforward operation significantly reduces the learning curve for operators.
  1. Modular and Stable DesignAdopting a modular architecture simplifies the machine setup process. The use of standard components reduces maintenance costs. With a high-end electrical control system and stable operating programs, the machine ensures reliable operation with a low failure rate, enabling long-term, stable production.
  1. Efficient and Intelligent ProductionThe machine excels in productivity, achieving 3,000 pieces per hour for three-terminal crimping, 3,800 pieces per hour for two-terminal crimping, and 4,800 pieces per hour for single-terminal crimping (for 50 – 100mm specifications). Overall processing efficiency reaches 3,200 pcs/hour for 50 – 100mm specifications, making it a benchmark device in its class, combining high automation with top-tier production efficiency.

Technical Data

Model TA-T01
Wire range 30AWG – 14AWG
Productivity 3200pcs / hour (50-100mm)
Cutting length 50-9999mm
Stripping lenth front:1-8mm (2-8mm for half peeling)
tail: 1-8mm (2-6mm for half peeling)
Terminal match horizontal,vertical,flag shape terminals
Processing ability three terminal crimping 3000pcs / hour
two terminal crimping 3800pcs / hour
one terminal crimping 4800pcs / hour

Additional information

Description

1. Automotive Manufacturing and Components Industry
In the production of wire harnesses for automotive engine control systems, in-vehicle entertainment devices, and airbag systems, the TA-T01 can crimp sensor signal wires and power wires of different specifications into the same terminal, efficiently achieving three-terminal crimping at a rate of 3,000 pieces per hour to meet the large-scale production needs of automotive components. Its precise parameter control ensures secure terminal crimping that can withstand the severe vibrations and complex electrical environments during vehicle operation, safeguarding the stable performance of automotive electrical systems. Additionally, the single-wire double-end terminal crimping function is suitable for manufacturing wire harnesses for automotive lighting systems and door/window control systems, enhancing production efficiency and product consistency.

 

2. Electronic and Electrical Appliance Manufacturing
For the complex power and data wire harnesses inside laptops and tablets, the TA-T01 flexibly processes wires of varying lengths and gauges, enabling dual-wire simultaneous crimping or single-wire single/double-end terminal crimping to optimize internal wiring structures in electronic devices. In the processing of wire harnesses for household appliances such as air conditioners and refrigerators, its modular design facilitates quick machine adjustments for switching between different product models. Standardized components reduce maintenance costs, and the touchscreen interface simplifies production workflows, helping home appliance enterprises achieve efficient and cost-effective automated wire harness production.

 

3. Communication Equipment and Base Station Construction
In handling internal cable connections for 5G base stations and communication switches, the TA-T01 precisely crimps various terminal types to ensure stable signal transmission lines with minimal loss. Facing the diverse wire harness specifications and high-volume production requirements of base station equipment, the machine’s high automation and efficiency shine, capable of processing multiple wire gauges while maintaining yield rates through its real-time pressure management system. This provides reliable wire harness support for the stable operation of communication equipment.

 

4. Industrial Automation and Intelligent Manufacturing
The processing of control and power cables in industrial robots and automated production lines demands extremely high precision and stability in terminal crimping. Leveraging its high-precision digital control and stable performance, the TA-T01 ensures consistent terminal crimping quality during high-frequency, long-duration production operations. Its efficient production capacity (4,800 pieces per hour for single-end crimping) significantly shortens industrial wire harness production cycles, meeting the stringent efficiency requirements of intelligent manufacturing enterprises. The optional conveyor belt ensures the neatness of processed long wires, facilitating subsequent assembly.

 

5. Aerospace Industry
Aerospace equipment imposes near-rigorous requirements on the reliability and safety of internal wire harnesses. The TA-T01 achieves high-precision terminal crimping for wire harnesses in aircraft avionics systems and satellite communication devices through precise parameter settings and strict quality control. Its dual-wire simultaneous crimping function simplifies complex wiring structures, reduces connection points, and enhances system stability. The real-time pressure management system and high-precision processing capabilities ensure every terminal crimp meets the aerospace industry’s highest standards, providing a solid foundation for the safe operation of aerospace equipment.

 

6. Medical Device Industry
High precision and stability of the TA-T01 are critical in manufacturing internal wire harnesses for precision medical devices such as medical monitors and surgical equipment. The machine enables precise processing of ultra-fine gauge wires, ensuring the safety and reliability of electrical connections within medical devices. Its automated operation minimizes human intervention, reducing error risks during production. Meanwhile, the modular design facilitates cleaning and maintenance, complying with the special environmental requirements of medical device production and providing reliable wire harness support for the stable operation of medical devices and patient safety.

Technical Data

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