TA-D01 Full automatic wire cut strip and single end crimping machine

The TA-D01 single-end terminal machine integrates wire cutting, stripping, and terminal crimping. With high efficiency and precision, it suits diverse industries like electronics, automotive, and telecommunications, ensuring reliable wire processing.

Add to Quote

Description

Functions
Full-process Wire Processing: Integrates wire cutting, single-end stripping and twisting, and single-end stripping and crimping functions, enabling one-stop production of single-end terminal wires. Two versions are available to meet different needs: one with twisting function and another without, with the latter offering a more cost-effective option for diverse production budgets and process requirements.
Efficient Continuous Operation: Capable of processing 4,000 pieces of wires within 300mm in length per hour, making it suitable for large-scale production scenarios and effectively meeting high-capacity demands.
Wide-range Wire Handling: Can process wires ranging from AWG12 to AWG28, covering various common wire gauges and meeting the wire processing needs of different industries.
Precise Processing Control: The cutting length is adjustable from 45mm to 9,999mm, with customization available for special lengths. The stripping length ranges from 1.5mm to 15mm, and the processing error is strictly controlled within 1mm + 0.2% of the cutting length, ensuring high processing accuracy.
Powerful Crimping Capacity: With a crimping force of 2.0 tons, it can firmly crimp various types of terminals, guaranteeing the reliability of the connection between terminals and wires.
Wire Detection and Straightening: Equipped with a wire presence detection device to monitor wire status in real-time, preventing production interruptions caused by wire shortages. Three sets of straighteners are built-in to effectively correct wire bends, ensuring wire straightness and enhancing product quality and equipment operation stability.
Intelligent Parameter Management: The program memory function allows for categorizing and storing processing parameters of different wires under separate program numbers. This enables one-click retrieval of corresponding parameters during production changes, reducing debugging time and improving production flexibility.

Features
Automation and High Efficiency: The fully automated operation reduces manual intervention and labor intensity while significantly improving production efficiency, ensuring consistency and stability in product quality.
Innovative Mechanical Design: Adopts a screw rod translation and rotating arm wire-picking mechanism, allowing for easy installation of a wire take-up conveyor belt without modification, thus flexibly adapting to different production line layouts. The tool holder is driven by a closed-loop screw rod, combined with a four-wheel wire-feeding mechanism, ensuring high precision and stability throughout the wire cutting and feeding processes. The automatically telescoping guide tube precisely positions the wire during blade operation, effectively reducing equipment failure rates and enhancing operational reliability.
Flexible Mold Adaptation: Comes with a standard 30mm stroke Chinese-style OTP mold bayonet and can be customized to 40mm stroke European or Korean-style mold bayonets according to customer needs. This versatility meets the processing requirements of various terminals, ensuring adaptability to both regular production and special orders.
User-friendly Operation Interface: The color LCD touchscreen interface is intuitive and simple, with all parameters clearly displayed. This allows novices to quickly master operation methods, lowering the operation threshold and shortening the training cycle.
Stable and Reliable Performance: Through precise mechanical structure design, wire straightening function, and detection devices, the equipment ensures long-term stable operation, reducing downtime for maintenance and enhancing overall production efficiency.

Technical Data

Model TA-D01
Voltage AC220V/50/60HZ Single-phase
Functions Wire cutting, single end stripping twisted wire, single end
Efficiency 4000pcs/hour (length within 300mm)
Processable wire range AWG12-AWG28
Range of variation 1mm+cut length*0.2% or less
Crimping capacity 2..0 tons
Cut length 45mm~9999mm(special length can be customized)
Stripping length 1.5mm~15mm
Detection device detection of wire presence
Dimensions 650*700*1500mm
Weight 308kg

Additional information

Description

1. Electronics Manufacturing

In the electronics manufacturing industry, TA-D01 plays a crucial role in producing a wide range of products. For consumer electronics like smartphones, laptops, and tablets, it is used to process the internal wiring harnesses that connect various components, such as motherboards, batteries, and displays. The machine’s precise cutting, stripping, and crimping functions ensure that the wires are accurately assembled, which is essential for the reliable operation of these devices. In addition, for the production of household appliances, including refrigerators, washing machines, and air conditioners, TA-D01 can handle the manufacturing of power cords, control cables, and sensor wires. Its high efficiency allows for mass production to meet the large-scale market demands of these consumer products.

2. Automotive Industry

The automotive sector heavily relies on TA-D01 for the production of automotive wiring harnesses. These harnesses are vital for the electrical systems in vehicles, controlling functions such as engine management, lighting, infotainment, and safety features. The machine can process wires of different gauges (from AWG12 – AWG28) to create complex wiring assemblies that meet the strict requirements of automotive manufacturers. The powerful 2.0-ton crimping capacity ensures that the terminals are firmly attached to the wires, even in the harsh vibration and temperature conditions inside vehicles. Moreover, the wire detection and straightening features guarantee the quality of the wiring harnesses, reducing the risk of electrical failures and enhancing vehicle safety and reliability.

3. Telecommunications and Networking

In telecommunications and networking infrastructure, TA-D01 is used to produce cables for communication devices and network equipment. For example, it can manufacture Ethernet cables for local area networks (LANs), fiber optic patch cords with wire terminations, and cables for telecommunications switches. The precise processing control of the machine ensures that the cables have consistent quality, enabling stable data transmission at high speeds. The ability to handle a wide range of wire lengths and stripping lengths makes it suitable for various installation scenarios, whether in data centers, office buildings, or outdoor communication towers. Additionally, the intelligent parameter management function allows for quick adaptation to different cable specifications, facilitating efficient production for diverse networking projects.

4. Industrial Automation

In industrial automation settings, TA-D01 is employed to create wires and cables for programmable logic controllers (PLCs), human-machine interfaces (HMIs), sensors, and actuators. The automation and high efficiency of the machine are well-suited for the large-volume production of industrial wiring. The innovative mechanical design, with its screw rod translation and rotating arm wire-picking mechanism, enables seamless integration with automated production lines. The flexible mold adaptation feature allows for the production of custom terminals that meet the specific requirements of industrial equipment. This ensures reliable electrical connections in complex industrial environments, where stable operation of automation systems is critical for continuous production processes.

5. Aerospace and Defense

The aerospace and defense industries demand the highest standards of quality and reliability for electrical components. TA-D01 is used to manufacture wires and cables for aircraft avionics systems, missile guidance systems, and military communication equipment. The machine’s precise processing capabilities and strict error control ensure that the produced wires meet the stringent specifications of these industries. The stable and reliable performance of TA-D01, along with its ability to handle high-quality materials, is essential for ensuring the safety and functionality of aerospace and defense equipment in extreme operating conditions.

6. Medical Device Manufacturing

In medical device manufacturing, where precision and safety are of utmost importance, TA-D01 is utilized to produce wires for various medical equipment, such as patient monitors, infusion pumps, and surgical instruments. The accurate wire processing functions of the machine help ensure the proper functioning of these devices, which are directly related to patient care. The user-friendly operation interface allows operators with minimal training to use the machine effectively, reducing the risk of human error in the production process. The wire detection and straightening features also contribute to the production of high-quality wires, enhancing the reliability and safety of medical devices.

7. Electrical Equipment Manufacturing

For the production of electrical equipment like transformers, circuit breakers, and power distribution panels, TA-D01 is used to process the internal wiring. The machine’s powerful crimping capacity ensures secure connections between wires and terminals, which is crucial for the safe and efficient operation of electrical equipment. The wide range of processable wire lengths and the ability to customize cutting lengths make it adaptable to different designs and requirements of electrical equipment. The continuous operation and high efficiency of TA-D01 also help manufacturers increase production output while maintaining consistent quality.

Technical Data

If you wish to have the datasheet of this or other products, you can let us know here: CONTACT

Or email to sales@ksweijiang.com, we will send you the machine introduction.

Get Details & Price Now

If you hope to inquiry just this product, please send a message here. If you hope to inquiry several products, please Add To Quote, quote all products on the Request Quote page.

WEJION will send quotes back to you ASAP : )

Share on Facebok
Twitt this product
Pin this product
Email this product

Related Products