The BH-NL003 Nylon Cable Tie Machine for Motor Stators

The BH-NL003 is a dedicated nylon cable tie machine for motor stators. With support for multiple cable tie sizes, it ensures precise bundling.

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Description

Functions:

Exclusive Motor Stator Focus
The BH-NL003 is engineered with a single – minded purpose: to handle the intricate task of nylon cable tying for motor stators. This dedicated design ensures that every aspect of its functionality is optimized for the unique requirements of stator wire bundling. By eliminating the need to adapt to other applications, it delivers unrivaled precision and efficiency in stator production, reducing the risk of errors that could occur with multi – purpose machines.

Versatile Cable Tie Compatibility
It supports a diverse range of cable tie sizes, including 2.580mm, 2.8100mm, 2.5120mm, 2.5150mm, and 3150mm. This variety allows for precise bundling of different wire gauges and stator designs. For example, thinner ties like 2.580mm can be used for small – scale stators with delicate wiring, while larger 3*150mm ties are ideal for heavy – duty stators with thick, multiple – strand cables. This adaptability ensures that the machine can meet the needs of various motor stator manufacturing processes.

Efficient and Stable Power Operation
Operating at 100W power, the BH-NL003 provides sufficient energy for consistent and reliable performance. It is compatible with both AC 220V and 110V power supplies at 50/60Hz frequencies, making it suitable for use in different regions around the world. This wide – ranging power compatibility ensures seamless integration into global motor manufacturing facilities without the need for complex power conversion equipment, allowing for continuous and stable operation during stator production.

Precision Tying for Stator Integrity
The machine is designed to apply the perfect amount of tension when securing nylon cable ties around motor stator wires. This precise tying not only keeps the wires organized but also protects them from damage during handling, transportation, and operation of the motor. By maintaining the integrity of the wire arrangement, the BH-NL003 contributes to the overall efficiency and longevity of the motor stator, reducing the likelihood of electrical failures caused by loose or damaged wires.

 

Features:

Compact and Sturdy Design
With dimensions of 606072cm and weighing 150kgs, the BH-NL003 offers a compact yet robust structure. Its small footprint makes it suitable for installation in various manufacturing environments, even those with limited space, such as smaller workshops or densely – populated production lines. The sturdy construction ensures stability during operation, minimizing vibrations that could affect the accuracy of the cable tying process. This combination of compactness and durability allows for easy integration into existing stator production setups.

User – Friendly Operation
Despite its specialized function, the BH-NL003 is designed with user convenience in mind. The control interface is intuitive, allowing operators to quickly select the appropriate cable tie size and adjust other relevant settings. Clear indicators and safety features are incorporated to ensure safe and efficient operation. Training new operators on this machine is straightforward, reducing the time and cost associated with staff training and enabling seamless onboarding into stator production processes.

Low – Maintenance and Long – Lasting
Built with high – quality materials and components, the BH-NL003 is engineered for durability. Its dedicated design for motor stators means that the internal mechanisms are optimized for this specific task, reducing wear and tear. Routine maintenance is simplified, with easily accessible parts for inspection and replacement. This low – maintenance design not only minimizes production downtime but also reduces long – term operating costs, making it a cost – effective investment for motor manufacturing companies.

Enhanced Production Consistency
By focusing solely on motor stator cable tying, the BH-NL003 ensures high levels of production consistency. Each stator that passes through the machine receives the same level of precision and quality in cable bundling. This consistency is crucial for meeting strict manufacturing standards and for the reliable performance of the motors in which these stators are installed. It also streamlines quality control processes, as the predictable output of the machine makes it easier to identify and address any potential issues.

Technical Data

Model BH-NL003
Cable tie size 2.5*80mm/2.8*100mm/2.5*120mm/2.5*150mm/3*150mm
Power Power:100W
Power supply AC 220/110V/50/60Hz
Size 60*60*72cm
Weight 150kgs

Additional information

Description

1. Electric Vehicle (EV) Manufacturing

  • EV Motor Production: In the rapidly growing electric vehicle sector, the BH-NL003 plays a vital role in the production of electric motors. Electric vehicle motors require high-precision stator wire bundling to ensure efficient power transfer and minimize electrical resistance. The machine’s ability to handle different cable tie sizes allows manufacturers to accommodate the diverse wire gauges used in EV motors, from thin wires in high – speed rotor stators to thicker, more robust cables in larger traction motors. Precise nylon cable tying not only organizes the wires neatly but also protects them from the vibrations and high – torque forces generated during vehicle operation, enhancing the overall reliability and lifespan of the EV motor.
  • Battery – Electric and Hybrid Vehicle Applications: Whether it’s for pure battery – electric vehicles (BEVs) or hybrid electric vehicles (HEVs), the BH-NL003 is essential for ensuring the quality of motor stators. In HEVs, where the motor works in conjunction with an internal combustion engine, the stator’s wire integrity is crucial for seamless power switching between the two power sources. The machine’s consistent and accurate cable tying helps maintain the performance of the motor, contributing to better fuel efficiency and reduced emissions in hybrid systems.

 

2. Industrial Electric Motor Manufacturing

  • General – Purpose Industrial Motors: For the production of general – purpose industrial motors used in factories, plants, and manufacturing facilities, the BH-NL003 is indispensable. These motors power a wide range of machinery, from conveyor belts and pumps to fans and compressors. The machine’s ability to precisely bundle stator wires ensures that the motors can withstand the continuous operation and heavy loads typical in industrial environments. By preventing wire movement and damage, it reduces the risk of motor failures, minimizing costly downtime and maintenance expenses for industrial operations.
  • Specialized Industrial Motors: In industries that require specialized motors, such as the mining, oil and gas, and heavy – machinery sectors, the BH-NL003 offers tailored solutions. Mining equipment, for example, operates in harsh conditions with high levels of dust, moisture, and mechanical stress. The machine’s sturdy design and reliable cable – tying function ensure that the stators of motors used in mining machinery can endure these extreme conditions. Similarly, in the oil and gas industry, where motors must meet strict safety and performance standards, the precision of the BH-NL003 helps in producing motors that are highly efficient and safe for use in potentially hazardous environments.

 

3. Home Appliance Motor Production

  • Appliance Motor Manufacturing: In the production of motors for home appliances like washing machines, dryers, refrigerators, and air conditioners, the BH-NL003 contributes to enhancing product quality. These motors need to be compact, efficient, and reliable. The machine’s compact size allows it to fit seamlessly into the production lines of home appliance manufacturers, while its precise cable – tying capabilities ensure that the stator wires in these motors are organized optimally. This not only improves the energy efficiency of the appliances but also reduces noise levels during operation, providing consumers with a better user experience.
  • Small – Motor Assembly: For smaller motors used in household items such as blenders, mixers, and vacuum cleaners, the BH-NL003’s ability to handle different cable tie sizes is especially useful. These small motors often have intricate wiring configurations, and the machine’s precision ensures that the wires are bundled securely without causing any damage. By maintaining the integrity of the stator wires, the motor’s performance and lifespan are extended, increasing the durability of the home appliances in which they are installed.

 

4. Renewable Energy Generator Manufacturing

  • Wind Turbine Generator Production: In the renewable energy sector, particularly in wind turbine generator manufacturing, the BH-NL003 is crucial for producing high – quality stators. Wind turbines operate in outdoor environments, exposed to varying weather conditions, strong winds, and mechanical vibrations. The machine’s reliable cable – tying function ensures that the stator wires in wind turbine generators are firmly secured, preventing any movement or damage that could lead to power generation inefficiencies or system failures. By ensuring the stability and performance of the stators, the BH-NL003 contributes to the overall reliability and energy – production capacity of wind farms.
  • Hydroelectric Generator Manufacturing: Similarly, in the production of hydroelectric generators, which convert the energy of flowing water into electricity, the BH-NL003 plays an important role. Hydroelectric generators are large – scale, high – power machines that require precise stator wire bundling. The machine’s ability to handle larger cable tie sizes and apply the appropriate tension ensures that the stators can withstand the high – torque forces and mechanical stresses generated by the flowing water. This helps in maintaining the efficiency and longevity of hydroelectric generators, ensuring a stable supply of clean energy.

Technical Data

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