SA3 High Precision integrated wire terminal section analyzer

The SA3 integrated terminal cross-section analyzer provides detailed visual inspection for terminal and wire cross-sections, ensuring precise quality control.

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Description

Functions

  1. Comprehensive Wire Analysis: The SA3 integrated terminal cross-section analyzer can handle wires with sizes ranging from 0.01 to 33mm², and can even accommodate a maximum size of 120mm², making it suitable for a wide variety of wire types and applications. With a video magnification ranging from 30x to 312x, it provides detailed visual inspection of wire cross-sections, allowing users to examine minute details clearly for quality control and analysis purposes.
  2. Versatile Power Compatibility: It is designed to work with both 220V and 110V power supplies, and is compatible with 50Hz and 60Hz frequencies. This wide power adaptability ensures that the machine can be used in different regions and electrical environments without the need for major modifications.
  3. Precise Sample Preparation: The machine is equipped to cut sheets with a size of φ150*0.5mm, which is crucial for preparing samples for terminal cross-section analysis. Additionally, it utilizes 1200# grinding sandpaper, enabling precise grinding and polishing of samples to achieve a smooth surface that is ideal for accurate microscopic examination.
  4. Efficient Terminal Treatment: It features a liquid cleaning process for terminal corrosion treatment, which can be completed within just 5 seconds. This rapid and effective cleaning process helps maintain the integrity of terminals, ensuring that subsequent analysis is not affected by corrosion or contaminants.

 

Features

  1. High – Precision Imaging: The wide range of video magnification (30 – 312x) ensures high-precision imaging of wire and terminal cross-sections. This allows technicians and engineers to detect even the smallest defects, irregularities, or variations in the materials, which is essential for maintaining product quality and reliability.
  2. Compact and Space – Saving Design: Measuring 503535cm, the SA3 is relatively compact in size. This makes it easy to install and operate in various laboratory or production environments, even in spaces with limited room. Its small footprint does not compromise its functionality, offering a balance between performance and space utilization.
  3. Fast Processing Speed: The ability to complete terminal corrosion treatment in just 5 seconds significantly improves the overall efficiency of the analysis process. This quick turnaround time reduces the waiting time for sample preparation and analysis, increasing productivity in quality control and research and development settings.
  4. User – Friendly Operation: With its straightforward design and clear parameter settings for functions such as cutting sheet size and sandpaper specification, the SA3 is easy to operate. Even users with limited technical expertise can quickly learn to use the machine effectively, minimizing the need for extensive training.

Technical Data

Model SA3
Video magnification 30-312x
Wire size 0.01-33mm²(max 120mm²)
Power supply 220/110V 50/60HZ
Cutting sheet size φ150*0.5mm
Grinding sandpaper 1200#
Terminal corrosion Liquid cleaning (5S complete)
Size 50*35*35cm

Additional information

Description

1. Electronics Manufacturing
Crucial for inspecting terminals in circuit boards, connectors, and semiconductor packages. It helps ensure the quality of solder joints, wire bonds, and internal connections, detecting issues like voids, cracks, or improper metallization that could affect electrical performance and product reliability.

 

2. Automotive Industry
Used to analyze terminals in automotive wiring harnesses, battery connectors, and electronic control units. By examining terminal cross-sections, manufacturers can verify the integrity of connections, ensuring safety and preventing electrical failures that could lead to vehicle malfunctions.

 

3. Aerospace and Defense
Essential for quality control of high-reliability terminals in aircraft avionics, satellite communication systems, and military electronics. Precise analysis of terminal cross-sections helps meet stringent safety and performance standards, ensuring equipment functions flawlessly in extreme environments.

 

4. Telecommunications
Applied to inspect terminals in communication devices, such as routers, switches, and base stations. Analyzing terminal cross-sections ensures stable signal transmission by identifying potential weaknesses in connections that could cause signal loss or interference.

 

5. Power Generation and Distribution
Used to assess terminals in power cables, transformers, and electrical switchgear. Analyzing terminal cross-sections helps detect signs of wear, corrosion, or overheating, enabling preventive maintenance and reducing the risk of power outages.The SA3 integrated terminal cross-section analyzer provides detailed visual inspection for terminal and wire cross-sections, ensuring precise quality control.

Technical Data

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