SA-Y001 wire harness sequence color inspection detector machine

Name: Wire Harness Color Sequence Detector – Fast & Accurate
Availability: InStock

Category Cable Processing Machine Tag wire harness color sequence detector

Description

Functions

1. Template-Based Visual Inspection
The SA-Y001 detects wire harness misinsertions or omissions by comparing real-time images against a pre-set reference template. It analyzes color sequences and pin positions to identify defects such as wrong wire placement or missing wires, providing NG/OK results on the display.

2. Multi-Functional Detection Modes

Color Sequence Verification: Ensures wires are inserted in the correct color order.

Reverse-Side Compatibility: Supports front-and-back harness inspection without manual flipping.

Pin Insertion Check: Detects empty slots or improperly inserted terminals.

Text Recognition (Optional): Identifies printed labels or characters on wires when enabled.

3. High-Speed Performance
Capable of inspecting each harness in 0.02 seconds, making it suitable for high-volume production lines. A sound alarm triggers for defective units, enabling immediate rejection.

4. User-Configurable Parameters

Detection Area Setup: Define a rectangular search region (height ≤1cm for optimal speed) to focus on specific harness sections.

Wire Width Calibration: Adjust settings to accommodate different wire gauges.

Inspection Position Selection: Specify target zones for slot-by-slot analysis.

5. Global Power Adaptability
Operates on 220/110V 50-60Hz power, suitable for international use without voltage converters.

Features

1. Fast and Accurate Defect Detection

0.02-second cycle time ensures minimal bottlenecks in production workflows.
Visual comparison technology achieves high precision in identifying color sequence errors and missing wires.

2. Compact and Lightweight Design
With dimensions of 43×30×43cm and a weight of 8.5kg, the device is portable and easy to integrate into narrow production lines or benchtop setups.

3. Intuitive User Interface

Simple template creation via image capture.
Adjustable parameters (e.g., detection area, wire width) via a graphical interface, with real-time previews.

4. Versatile Compatibility

Supports harnesses with or without printed text on wires.
Handles both single-sided and double-sided (reverse-compatible) harness designs.

5. Low Power Consumption
Operates at 35W, reducing energy costs and heat generation for long-term continuous use.

6. Reliable Quality Control
Combines visual inspection with audible/visual alarms to minimize human error, ensuring consistent compliance with manufacturing standards.

Technical Data

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Additional information

Description

Technical Data

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