CS-ZW6 6mm²Automatic wire cable cut strip bending machine with CE

The CS-ZW6 is a revolutionary machine meticulously engineered for cutting, stripping, and bending operations, redefining efficiency and precision in wire and cable processing. Combining three essential functions into one compact unit, it eliminates the need for multiple machines, saving valuable workspace and reducing production costs.

Description

CS-ZW16 is a new type of bending machine that not only provides higher processing accuracy, but also improves operational convenience and production efficiency. It is an intelligent equipment that adapts to the needs of modern production.

Features:
1. Touch screen operation and PLC control:
*This bending machine uses a 7-inch touch screen operation interface, which provides a more intuitive and simple operation experience, and users can easily adjust machine parameters.
* Equipped with a PLC control system, which makes the operation of the equipment more intelligent and can accurately control every link to ensure the stability and efficiency of the processing process.
2. Precision mechanical design:
*Shangyin linear slide rails are used, which not only improves the machine’s operating accuracy, but also enhances the stability and durability of the equipment. Shangyin slide rails are widely used in the field of high-precision machinery and can effectively reduce friction and errors.
* Equipped with a precision pneumatic pressure regulating wheel, which can accurately control the pressure to ensure that the wire is not damaged during the peeling and bending process, further improving the accuracy of processing.
3. Flexible peeling and bending functions:
*This equipment can realize full stripping at both ends, that is, it can strip the outer insulation layer of both ends of the metal wire at the same time, significantly improving production efficiency.
*The bending angle and bending length can be adjusted arbitrarily to meet different process requirements. It has high flexibility and can easily cope with different production needs.

Operational advantages:
1. Reduce manual operations and improve consistency:
*The equipment has a high degree of automation, which can effectively eliminate the shortcomings and tediousness of traditional manual operations, thereby reducing the impact of human factors on processing quality.
*Due to automated operations, the consistency of bending has been greatly improved, and the bending effect and accuracy of each product can remain highly consistent.
2. Improve work efficiency:
*The automated operation of the equipment significantly increases the production speed. Different from the instability of manual operation, the stability and efficiency of the machine can quickly complete a large number of processing tasks, greatly improving work efficiency.

Application areas:
*Jumpers in electrical control cabinets: For jumpers and connections of wires in electrical control cabinets, the bending machine provides precise bending and stripping functions to ensure that each wire is connected correctly.
*Bending wires in meter boxes: The bending of wires in meter boxes can also be done efficiently and accurately by this equipment, avoiding the inconsistency of manual operations.
*Forward and reverse jumpers of contactors: The equipment can meet the complex wire bending requirements in electrical equipment such as contactors and achieve efficient processing of forward and reverse jumpers.

Technical Data

Model CS-ZW06 CS-ZW16 CS-ZW25 CS-ZW35
Conductor Cross-Section 0.5-6mm² 0.5-16mm² 2-25mm² 4-35mm²
Stripping Length 0.1-50mm Head 0.1-35mm;Tail 0.1-30mm Head 0.1-35mm;Tail 0.1-30mm Head 0.1-35mm;Tail 0.1-30mm
Cutting Length 0.1-99999.9mm
Cutting Length Tolerances ≤ (0.002xL)mm
Bend Shape/Angle Shape U, Z, clockwise, counterclockwise bend,  30°,45°,60° and 90°.
Bending Number Max 10 Segment
Display Screen Chinese / English touch screen
Production Rate 800-1500 pcs/h
Power Supply 110/220VAC, 50/60Hz
Power 350W 600W 800W 900W
Drive Method 2 wheels drive 4 wheels drive 6 wheels drive 6 wheels drive
Dimensions 43*38*30cm 53*47*34cm 60*55*45cm 60*55*45cm
Weight 35kg 65kg 85kg 90kg

Additional information

Description

1. Electrical Equipment Manufacturing

In electrical equipment manufacturing, the cutting, stripping, and bending machine is a cornerstone of production processes. For switchgear and control panel manufacturing, it precisely cuts wires to the required lengths, strips the insulation to expose the conductors, and bends the wires into specific shapes to fit complex electrical layouts. This is crucial for ensuring efficient electrical connections and compact designs. In power distribution equipment, such as transformers, the machine processes high – voltage and low – voltage wires. It cuts thick copper wires accurately, strips their tough insulation layers, and bends them to connect different components, enhancing the overall reliability and safety of the equipment. For electrical meters and smart grid devices, it handles fine – gauge wires with precision, creating intricate wire configurations that meet the high – tech requirements of these modern electrical products.

2. Automotive Parts Production

The automotive industry extensively utilizes cutting, stripping, and bending machines in various aspects of vehicle manufacturing. In the production of wire harnesses, which are the nervous system of a vehicle, the machine cuts multiple wires simultaneously to the exact lengths needed for different vehicle models. It then strips the insulation from the wire ends and bends the bare wires to form secure connections with connectors and other electrical components. This ensures that the wire harnesses fit precisely within the vehicle’s body and engine compartments. For automotive battery packs, the machine processes high – current wires. It cuts the wires to appropriate lengths, strips their insulation to facilitate soldering or crimping, and bends them to optimize the layout of the battery pack, improving electrical performance and safety. Additionally, in the production of automotive sensors and actuators, it creates custom – shaped wires that are essential for the proper functioning of these components.

3. Aerospace and Aviation

In the aerospace and aviation sectors, where precision, reliability, and lightweight design are of utmost importance, cutting, stripping, and bending machines play a vital role. For aircraft wiring systems, the machine cuts and processes lightweight yet high – strength wires. It strips the insulation with extreme precision to avoid any damage to the conductors, which could lead to electrical failures during flight. The bending function allows for the creation of complex wire shapes that fit the confined spaces within aircraft cockpits, fuselages, and wings. In satellite and spacecraft manufacturing, it processes wires used in power systems, communication systems, and scientific instruments. The machine’s ability to handle delicate wires and create highly accurate cuts, strips, and bends is essential for ensuring the successful operation of these space – bound vehicles.

4. Home Appliance Manufacturing

Home appliance manufacturers rely on cutting, stripping, and bending machines to streamline their production processes. For washing machines, the machine cuts and processes wires for the motor, control panel, and water pump. It strips the insulation to make electrical connections and bends the wires to fit the compact internal spaces of the appliance. In refrigerators, it is used to process wires for the compressor, lighting system, and temperature control sensors. The machine’s versatility allows it to handle different wire types and gauges, ensuring consistent quality in the production of various home appliances. For air conditioners, it cuts and shapes wires for the fan motors, electronic controls, and refrigerant sensors, enabling efficient assembly and reliable operation.

5. Renewable Energy Systems

In the renewable energy sector, cutting, stripping, and bending machines are essential for the production of components. In solar panel manufacturing, the machine processes wires used for inter – connecting solar cells. It cuts the wires to the right lengths, strips their insulation for soldering, and bends them to create a seamless electrical connection between cells, maximizing the power output of the solar panels. For wind turbines, it is used to process high – voltage cables that transmit electricity from the turbine to the power grid. The machine cuts the thick cables, strips their insulation, and bends them to fit the wiring configurations within the turbine nacelle and tower. In energy storage systems, such as lithium – ion battery banks, it processes wires for battery connections, ensuring efficient power transfer and system stability.

6. Furniture and Lighting Fixture Production

In furniture manufacturing, especially for pieces with built – in electrical components like smart desks or illuminated cabinets, the cutting, stripping, and bending machine is used to process wires. It cuts the wires to fit the internal spaces of the furniture, strips the insulation for connections, and bends them to create a neat and hidden wiring layout. In lighting fixture production, it is crucial for creating custom – designed light fixtures. The machine cuts and processes wires for pendant lights, chandeliers, and wall sconces. It strips the insulation to connect the light sources to the power supply and bends the wires to achieve the desired aesthetic and functional shapes, enhancing the overall quality and appeal of the lighting products.

Technical Data

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