CP-F815 wire dispensing stand cable spool unreeling machine

This fully automatic wire pay-off stand, suitable for various cables, can be paired with: wire stripping machines, crimping machines, twisting/wire stranding machines, extruders, winding machines, wire harness testing equipment, and RF/fiber optic cable processing equipment.

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Model CP-F815 Category Tags ,

Description

Functions

Wire Handling Capability

Processes wires and cables with a diameter ≤ Φ40mm. Compatible with spools ranging from 500-1000mm in outer diameter, 53-85mm in inner diameter, and 320-800mm in width, with a maximum load of 700kg to meet the needs of large-sized and heavy-duty spool wire feeding.
Features an electric lifting + double-clamp top-pressing design for spool installation, enabling automated clamping and reducing manual labor intensity.

Intelligent Speed Regulation and Synchronization Control

  • Adaptive Speed Regulation: Real-time feedback signals from the tension wheel to the frequency converter automatically adjust the pay-off motor speed, ensuring synchronization with host equipment such as cutting and stripping machines to prevent wire stretching or slack.
  • Closed-Loop Control System: As the host operates, the tension wheel moves with the wire, driving a potentiometer via a sprocket to form a “mechanical movement → electrical signal → frequency conversion control” closed-loop adjustment, precisely matching the host’s production pace.

Power and Stability

  • Industrial-Grade Drive: Utilizes a “frequency converter + motor + speed reducer” combination, powered by 380V three-phase power with a 3000W output, providing strong and stable power for long-term high-load operation.
  • Wide Speed Regulation Range: Adaptive speed regulation design covers the processing speed requirements of different host equipment, offering high versatility.

 

Features

High Load Capacity and Durability

With a maximum load of 700kg, the machine is constructed from high-quality carbon steel using sheet metal bending and welding, ensuring a robust and impact-resistant structure suitable for heavy industrial scenarios (e.g., power cable and building wire processing).

Automation and Convenience

  • The electric lifting spool installation system allows single-person operation, reducing labor costs; the double-clamp top-pressing design ensures secure spool fixation and prevents during pay-off.
  • No frequent manual parameter adjustments are required, as the system automatically senses the host’s speed and synchronizes wire feeding, lowering operational thresholds.

Precision Control and Protection

  • The potentiometer feedback system achieves millimeter-level tension control to prevent wire damage, particularly suitable for high-value or fragile wires (e.g., fiber-optic composite cables).
  • Overload protection automatically stops the machine when the load exceeds the threshold, extending equipment lifespan.

Space and Transportation Optimization

Compact yet stable dimensions (165×180×160cm); packaging dimensions (175×190×170cm) include protective spacing to minimize logistics damage.

Industry Compatibility

Compatible with various wire processing equipment (e.g., computerized wire stripping machines, cutting machines), widely used in wire automation processing for industries such as power, construction, communications, and automotive wire harnesses.

Safety

Fully enclosed protective casing reduces operator contact with moving parts; emergency stop buttons are designed to handle sudden situations.

Technical Data

Model CP-F810 CP-F815
Available Wire Diameter ≤ Φ40mm
Available Spool Outer Diameter 500 -1000mm 800-1500mm
Available Spool Inner Diameter 53 – 85mm 53 – 85mm
Available Spool Width 320-800mm 320-800mm
Max Load Weight 700kg 1500kg
Spool Installation Electric lifting, double clamp top press type Electric lifting, double clamp top press type
Feeding Speed Adaptive speed regulation Adaptive speed regulation
Power Supply 380V, 3-phase 380V, 3-phase
Power 3000W 3000W
Available Wire Wire, cable etc. Wire, cable etc.
Drive Type Inverter & motor & reducer Inverter & motor & reducer
Dimensions 165*180*160 cm 155*175*175cm
Packing Dimensions 175*190*170 cm 165*200*185cm
Weight 470kg

 

Additional information

Description

1. Power Cable Production Industry

  • Scenario: Used for pay-off operations of heavy-duty cables such as high-voltage power cables, submarine cables, and mining cables, compatible with ultra-large spools up to 1000mm in outer diameter and 700kg in load capacity.
  • Value:
    • Electric lifting + double-clamp top-pressing design enables single-person installation of multi-ton spools, improving assembly efficiency in heavy cable production lines.
    • Closed-loop tension control prevents structural damage (e.g., shield layer breakage, insulation thinning) caused by unstable tension during cable stranding and sheathing processes.

2. Building and Engineering Cable Processing

  • Scenario: Suitable for mass production of building wiring (e.g., BVVB sheathed wires, YC rubber-sheathed cables) and cables for tower cranes/construction machinery, handling thick-gauge wires ≤Φ40mm in diameter.
  • Value:
    • 700kg high-load capacity reduces frequent spool changes, ideal for 24/7 engineering cable production lines.
    • Adaptive speed regulation matches the rhythm of cutting and coiling machines, ensuring length accuracy (error ≤1%) and surface quality of building cables.

3. Communication and Special Cable Fields

  • Scenario:
    • Communication Cables: Supports pay-off of long-length communication cables (e.g., HYA telephone cables, ADSS self-supporting optical cables), preventing increased optical attenuation in fiber-composite cables due to tension fluctuations.
    • Special Cables: Compatible with precision wires such as aerospace high-temperature cables and nuclear power station radiation-resistant cables, achieving micron-level tension control via potentiometer feedback.
  • Value:
    • Fully enclosed protective casing meets clean workshop requirements, preventing dust ingress that could affect special cable performance.
    • Overload protection avoids costly fiber/special conductor breakage due to equipment failures, reducing material waste.

4. Automotive Wiring Harness and Industrial Equipment Manufacturing

  • Scenario:
    • Commercial vehicle (truck, bus) wiring harness processing: Handles power main lines and starter harnesses ≥Φ25mm in diameter, compatible with large spools (800mm wide).
    • Industrial equipment internal wiring: Such as control harnesses for construction machinery and automated production lines, supporting parallel pay-off from multiple spools (requires wire dividers).
  • Value:
    • Wide spool compatibility (320-800mm) reduces spool 规格 limitations, suitable for customized harness production with small batches and multiple varieties.
    • Automatic speed synchronization with crimping and stranding machines improves production efficiency by over 30% for complex harnesses (e.g., those with pre-formed terminals).

5. Metal Processing and Metallurgical Industries

  • Scenario:
    • Steel wire and strand production: For bridge cables and wire ropes, handling high-strength steel wires ≤Φ40mm.
    • Copper/aluminum conductor processing: Compatible with large-coil pay-off of magnet wires (e.g., enameled wires) to avoid surface scratches.
  • Value:
    • Industrial-grade drive system (3000W power) overcomes high rigidity resistance of metal wires, ensuring smooth pay-off without jams.
    • Sheet metal-welded 机身 resists vibration and impact, suitable for long-term operation in high-dust, high-humidity metallurgical workshops.

6. Cable Recycling and Reprocessing

  • Scenario:
    • Waste cable disassembly lines: Supports high-speed pay-off of recycled cables for stripping and conductor recovery.
    • Wire rewinding operations: Slitting large-diameter waste wires into smaller coils for secondary processing or sales.
  • Value:
    • High-load design directly handles recycled spools (eliminating manual unloading), reducing labor costs in disassembly.
    • Reverse pay-off function (reversible rotation) supports tension control during rewinding, improving utilization of recycled wires.

Technical Data

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