T-FW320 Semi-automatic flat cable terminal crimping machine

Functions

1. Comprehensive Terminal Crimping Processes
   • Supports single – hole crimping and multi – hole continuous crimping (requires adjustment with corresponding dies), suitable for the single – point fixing or full – row connection requirements of flat cable terminals.
   • Compatible with cold – pressed terminals (such as copper terminals and aluminum terminals) and insulated terminals (with plastic sheaths). Through pressure, the terminal is tightly 咬合 with the stranded wire, forming a low – resistance conductive path.
2. Pressure Control and Precision
   • The 2000KG crimping force is controlled by a precision pressure regulating valve or servo motor, with a pressure fluctuation error of ≤±2%, ensuring that the airtightness and mechanical strength of the crimped terminals meet industry standards (such as UL, JIS, etc.).
   • Adjustable stroke design (35mm/40mm): The short stroke (35mm) is suitable for thin terminals or small – diameter flat cables (such as 0.14 – 1.5mm²); the long stroke (40mm) can handle thick terminals or multi – core flat cables (such as 2.5 – 4mm²), compatible with wire gauges ranging from AWG 28 to AWG 12 (American Standard) or 0.08 – 4mm² (Chinese Standard).
3. Automation Synergy Functions
   • Built – in micro – switch trigger mechanism: After manually placing the flat cable and terminal, step on the foot switch or press the start button, and the equipment will automatically complete the entire process of crimping stroke→pressure maintenance→reset retraction, with a single cycle time of approximately 3 – 5 seconds (depending on the terminal complexity).
   • Can be docked with external detection equipment (such as tensile testers and cross – section analyzers): Through the reserved interface of the tooling fixture, after crimping, it can be directly transferred to the detection station to realize the assembly line operation of “crimping – detection”.

Features

1. Modular Component Design
   • Quick – change crimping head system: Equipped with a universal crimping head installation slot. When replacing dies of different specifications, only need to loosen 4 fixing screws, and the die change can be completed within 10 minutes, supporting dies for flat cable terminals with a pitch ranging from 0.5mm to 6.35mm (such as PH, XH, ZH series).
   • Adjustable wire positioning fixture: The fixture width can be adjusted horizontally by a knob (range 5 – 32mm), suitable for flat cables with a width from single – core (1.25mm) to 20 – core (30mm), and equipped with a rubber pressing strip to prevent the flat cable from shifting during crimping.
2. Ergonomic Optimization
   • Operation height adaptation: The overall height of the machine body is 780mm, meeting the ergonomic desktop operation height (elbows naturally droop when sitting).
   • A transparent protective cover with built – in LED lighting is set at the front end of the equipment, which not only ensures the safety of operators but also facilitates the observation of the crimping process.

Technical Parameters and Equipment Advantages

1. Performance Parameters
   • Power supply: 220V/50Hz/60Hz universal voltage, suitable for power grids in most regions of the world.
   • Air pressure requirement: 4 – 7K (the unit needs to be confirmed according to the actual situation), driving mechanical actions through stable air pressure.
   • Machine body dimensions: 420×300×780mm, weight 50KG, easy to move flexibly in the workshop or embed in the production line.
2. Applicable Scenarios
   • Suitable for industries such as electronic manufacturing, household appliance production, automotive wiring harnesses, and communication equipment. It can process various products such as consumer electronic flat cables (such as mobile phone charging cables), industrial control flat cables (such as PLC connection cables), and automotive dashboard wiring harnesses.
3. Equipment Advantages
   • Lower cost and easier maintenance compared with fully automatic equipment.
   • Higher crimping consistency and production efficiency compared with pure manual tools, suitable for small – to – medium – batch customized production or laboratory R & D scenarios.